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A long bow for Rob DiStefano begins

Started by Kirkll, March 30, 2026, 02:54:39 PM

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Kirkll

This thread is for you Rob. I've been saving this beautiful piece of walnut for quite some time, and couldn't think of anyone who would appreciate more...There is just something special about a book matched piece of wood of high quality.   feast your eyes on this my friend.

Let the build begin....

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Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

Alexander Traditional


Pine

If he did all he could do;
what did he do that was all that he did?

If you're afraid to offend, you can't be honest.

TGMM Family of the Bow

ny state land


Kirkll

Here are a few more before i start the millwork.

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Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

Burnsie

"You can't get into a bar fight if you don't go to the bar" (Grandma was pretty wise)

Rob DiStefano

IAM ~ The only government I trust is my .45-70

David Mitchell

The years accumulate on old friendships like tree rings, during which time a kind of unspoken care and loyalty accrue between men.

Kirkll

Overlay for limb pads,  and blind limb mount millwork complete. She is ready for limbs now.

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Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

Bowsey Wails

Drink plenty of fluids, Rob. Don't want to dehydrate from drooling. :biglaugh:
"The whole of government depends upon the honesty of those exacting it." Thomas Jefferson

Rob DiStefano

How cool is this?  Getting to see crafting a work of art in progress!  :thumbsup:  :thumbsup:
IAM ~ The only government I trust is my .45-70

Gordon Jabben


Deno

United Bowhunters of New Jersey
Traditional Archers of New Jersey
Traditional Archery Society
Howard Hill Wesley Special 70#
Howard Hill Big 5  65#

Kirkll

Here's a few more photos of the limb millwork and lay up. I've also milled the full overlay components for the back of the riser to match the limbs. The second limb is in the form & cooking now.


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Tomorrow we get these limbs mounted on the riser.... Stay tuned...
Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

Kirkll

Well she is looking like a bow in the rough now. My draw weight came in exactly where i want it, with some room for balancing the limbs and sanding. I've just posted a few pics here, but there are more in the build album if you would like to see how i got here.

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Here is the build album.

https://photos.app.goo.gl/j3k393Pt6FjPR7296

Time for overlay madness to begin.




Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

STICKBENDER98

That looks like it is going to be an absolute beauty!!!  I think I enjoy looking at all the home made tools and different things in your shop to build bows as much as I do the process.


Jason
Too many bows to list, and so many more I want to try!  Keep the wind in your face, and your broadheads sharp.

elkken

This is very interesting to see how much hand work goes into building a bow. Enjoy seeing all the tools and steps that take raw wood and end up being a beautiful bow... :thumbsup:
Sometimes it's better to be lucky than good

TGMM Family of the Bow
Traditional Bowhunters of Washington Life member
Comptons Founding / Life member

Hud

Fantastic!!  What are you using to keep the limbs in alignment.
TGMM Family of the Bow

Kirkll

Quote from: Hud on April 05, 2026, 02:55:18 AMFantastic!!  What are you using to keep the limbs in alignment.

Scroll up to post number 8 here and you can see the location pins that are embedded in the riser.
Drilling the holes on a vertical milling machine gives them perfect alignment. The limb butts are drilled with the same machine, and the limb bolt hole is oversized to allow for +or- tolerance for a threaded insert,  or in this case a T nut on the back of the limb that gets covered with an overlay.

But.... Even with the very precise millwork involved. These limbs can be off at the tips as much as a 1/4" sometimes, so i use a straight edge to layout the exact center, then paint the limb profile using a pattern.  Then i double check things using a string.... Lots of checks and balances here.

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I've got the tip overlays done, but still have several more overlays to complete before i shape the riser.   Stay tuned and watch it play out here.

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Big Foot Bows
Traditional Archery
bigfootbows@gmail.com
http://bigfootbows.com/b/bows/

MYSTIKBOW

I reckon so


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