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Main Boards => PowWow => Topic started by: Kevin Dill on August 03, 2015, 08:32:00 PM

Title: Backcountry Broadhead File
Post by: Kevin Dill on August 03, 2015, 08:32:00 PM
I love a good mill file for sharpening my broadheads, and I'm always packing one on the hunting trips I take. Those little tapered tangs aren't much to hold on to, and they are pretty worthless. I decided to get busy:

4-1/2 disc grinder loaded with an abrasive sanding wheel...mine is well used. I took a new Kustom King file (my favorite by far) and used the sanding wheel to buff/polish the thin edges of the file. I also rounded the corners and made it generally more friendly in the hand and gear kit.

 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2536.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2536.jpg.html)
 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2535_1.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2535_1.jpg.html)
 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2534.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2534.jpg.html)

For many years I've used a broadhead file to get my edges 95% finished. I use the semi-smooth and slightly radiused file side as a steel to get the heads hair-popping sharp after filing. Using the abrasive disc to work the sides of the file produces a very good steeling surface...as good as the finest steel you can buy.
Title: Re: Backcountry Broadhead File
Post by: Kevin Dill on August 03, 2015, 08:38:00 PM
What to do for a better grip? I thought about it for a while and then spotted the answer. I had several nice hanks of 3mm GloWire cord from Lawson Products. I selected the bright orange cord with reflective strips. After some experimentation I figured out a good wrap sequence and applied it:

 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2533_1.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2533_1.jpg.html)

After that I trimmed up all loose ends and evened everything out before applying a coat of clear epoxy finish to seal the cord and anchor it.

 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2539.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2539.jpg.html)
Title: Re: Backcountry Broadhead File
Post by: Kevin Dill on August 03, 2015, 08:41:00 PM
Next is to figure out a very lightweight but serviceable cover or sheath of sorts. I'm thinking about 3/4" heat shrink tubing which can be shrunk just enough to grip the file when inserted. Meanwhile...I'm letting the epoxy cure.

 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2540.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2540.jpg.html)
Title: Re: Backcountry Broadhead File
Post by: meathead on August 03, 2015, 08:45:00 PM
Very nice. Kydex would make a nice cover/sheath too.
Title: Re: Backcountry Broadhead File
Post by: on August 03, 2015, 09:05:00 PM
Very nice work!

Bisch
Title: Re: Backcountry Broadhead File
Post by: Chad Orde on August 03, 2015, 09:37:00 PM
Nice like that allot
Title: Re: Backcountry Broadhead File
Post by: ron w on August 03, 2015, 09:42:00 PM
Good idea........   :thumbsup:
Title: Re: Backcountry Broadhead File
Post by: Biathlonman on August 03, 2015, 09:55:00 PM
Vinyl siding, heat and bend to shape.  Poor mans Kydex!   ;)
Title: Re: Backcountry Broadhead File
Post by: Big Lefty on August 03, 2015, 10:05:00 PM
Great idea!
Title: Re: Backcountry Broadhead File
Post by: Elkchaser on August 03, 2015, 10:31:00 PM
That is fantastic.
Thanks for sharing!    :thumbsup:
Title: Re: Backcountry Broadhead File
Post by: shreffler on August 03, 2015, 10:50:00 PM
Thanks for sharing Kevin, I may have to pick one of these up and try this out.
Title: Re: Backcountry Broadhead File
Post by: DesertDude on August 04, 2015, 01:53:00 AM
Outstanding. I like a file also
Title: Re: Backcountry Broadhead File
Post by: dhaverstick on August 04, 2015, 07:46:00 AM
That is way cool and quite innovative. Thanks for sharing.

Darren
Title: Re: Backcountry Broadhead File
Post by: Ray Lyon on August 04, 2015, 11:13:00 AM
I've used Kustom King file for years, but always the way it came. I like this modification. Thanks for sharing Kevin.
Title: Re: Backcountry Broadhead File
Post by: Zbone on August 04, 2015, 12:49:00 PM
Pretty cool Kevin....

Been using paracord a lot lately, but never thought of that one....
Title: Re: Backcountry Broadhead File
Post by: Izzy on August 04, 2015, 01:18:00 PM
Very nice and useful piece of gear you have there. I have seen a similar set up but with the common, removable wood handle. Also the end of the tang was filed to a point to be usable as a drill and the tip was also beveled to use as a lat ditch type of blade.
Title: Re: Backcountry Broadhead File
Post by: on August 04, 2015, 04:06:00 PM
The old Grizzly file had the round sides, but with the file teeth still on the corners. With them, one can go for a smooth shaving edge by using the rounded edge as a steel or make a fine serration with file teeth. I do not know if these were a standard that they bought and had their name put on it, or if these were a complete custom order. My supply of them is running low, that rounded edge comes in handy.
Title: Re: Backcountry Broadhead File
Post by: Paul Cousineau on August 04, 2015, 04:34:00 PM
sweet idea
Title: Re: Backcountry Broadhead File
Post by: jess stuart on August 04, 2015, 05:49:00 PM
Nice solution to an old problem, thanks for sharing with us.
Title: Re: Backcountry Broadhead File
Post by: Kevin Dill on August 04, 2015, 08:08:00 PM
I used to use the Grizzly file too, but bought the KK file at a summer bow event a long time ago. That first one had really nice rounded sides to it and they were just barely abrasive...enough to bring the filed edge to a shaver edge. I never looked back and stayed with the KK file. I think I have about 8 of them placed variously. Something made me think about deliberately 'tuning' the rounded edges by using the grinder with a layered abrasive disc. It worked so well that I'd almost say this is the perfect file for a one-tool-does-it-all sharpener out on a hunt.
Title: Re: Backcountry Broadhead File
Post by: Kevin Dill on August 05, 2015, 07:47:00 PM
 (http://i52.photobucket.com/albums/g13/dillbilly/IMG_2554.jpg) (http://s52.photobucket.com/user/dillbilly/media/IMG_2554.jpg.html)

I found a piece of 3/4" clear heat-shrink tubing and created a lightweight slip cover/sheath. I shrank the tubing with a heat gun, and just did the tip area enough to grip the file. It's a firm grip but not difficult to remove. Just about perfect for packing around.
Title: Re: Backcountry Broadhead File
Post by: Hopewell Tom on August 06, 2015, 05:48:00 AM
Very well done.
Thanks for the tip. My next piece of kit, for sure.
Title: Re: Backcountry Broadhead File
Post by: KentuckyTJ on August 06, 2015, 08:40:00 AM
And that's how its done. Nice work Brother!
Title: Re: Backcountry Broadhead File
Post by: cacciatore on August 06, 2015, 09:15:00 AM
:thumbsup:
Title: Re: Backcountry Broadhead File
Post by: Steve O on August 06, 2015, 11:18:00 AM
KD, a video clip of it in use would be a nice addition here.
Title: Re: Backcountry Broadhead File
Post by: Kevin Dill on August 06, 2015, 12:04:00 PM
You're right Steve,  but I am just a day away from leaving for Alaska and any video  won't happen until after I get back in September.  I have to field test this thing you know.
Title: Re: Backcountry Broadhead File
Post by: Steve O on August 06, 2015, 01:15:00 PM
10-4 brother. Have fun, be safe, and best of luck to you. Will definitely be thinking of you when I get to Fairbanks.

We will compare notes and revisit this closer to October    :thumbsup: