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Main Boards => The Bowyer's Bench => Topic started by: Elison on April 17, 2022, 07:46:30 PM

Title: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 17, 2022, 07:46:30 PM
Hi guys!
I did a video to show How can be made carbon Fiber laminated to make bow limbs.
Hope you like.

https://youtu.be/gefe1AosOWU

Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: wood carver 2 on April 17, 2022, 08:22:24 PM
That is really awesome! No vacuum bagging.
Is it completely bubble free?
Dave.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 17, 2022, 09:27:11 PM
That is really awesome! No vacuum bagging.
Is it completely bubble free?
Dave.

Thanks!
Yes, the goal is make ALL the bubbles walk when you press the clamps one by one.
Not Very easy at the first time, but with pratice the lams ends perfect.
Inclusive with roving and clear Glass.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Crooked Stic on April 17, 2022, 10:47:54 PM
So can you sand that and use it under veneer.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: onetone on April 17, 2022, 11:21:19 PM
That’s impressive DIY craft :thumbsup:! Thanks for sharing! How consistent is the thickness? So the number of layers of carbon weave determines the finish thickness of a batch?
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: B-JS on April 18, 2022, 01:48:20 AM
Nice.
I did it pretty similar.
Unsed two thick plywood Boards and silicone mat for anti Stick.

I did Cut the lams in the taple saw for perfect straightness.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 18, 2022, 07:33:13 AM
So can you sand that and use it under veneer.

Yes. I usually do that only with only unidiretional carbon. But can be made in that way as well.

That’s impressive DIY craft :thumbsup:! Thanks for sharing! How consistent is the thickness? So the number of layers of carbon weave determines the finish thickness of a batch?

Thanks!
I didn't show in the video, but when you press the two pieces of glass together you can measure the distance of then with a caliper. this avoid you press more one side than other manteining the same thickness.

Nice.
I did it pretty similar.
Unsed two thick plywood Boards and silicone mat for anti Stick.

I did Cut the lams in the taple saw for perfect straightness.

I thought to do that, but didn't have here any old disc saw blade.   :)
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Flem on April 18, 2022, 09:53:43 AM
The end of the video asked if we would like to see a build with the laminate.
Here is one request, I would like to see a build!
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Crooked Stic on April 18, 2022, 11:19:34 AM
It appears that the epoxy saturated well but seems maybe smearing all sides might be better. Never work with the sheets so I don't know.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Flem on April 18, 2022, 12:28:30 PM
Thats exactly right Stic, you are only going to get so much saturation with a wet layup, when not wetting out each layer individually.
Plus the fiber/resin volume fraction is going to be at the lowest end of the scale in an open layup. There is going to be a lot of surface finishing going on here, considering all the visible surface voids.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: onetone on April 19, 2022, 01:00:53 AM
I also would like to see a build.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Longcruise on April 19, 2022, 02:49:17 PM
Hi guys!
I did a video to show How can be made carbon Fiber laminated to make bow limbs.
Hope you like.

https://youtu.be/gefe1AosOWU

Very interesting. 

What is the glue you use?  To my eye it didn't seem to be enough glue....but then,  there is the result. 

It looked like two different type of mat.  Was there a difference in the mats?  Is that the hexcel product?
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 19, 2022, 03:17:51 PM
Hi guys!
I did a video to show How can be made carbon Fiber laminated to make bow limbs.
Hope you like.

https://youtu.be/gefe1AosOWU

Very interesting. 

What is the glue you use?  To my eye it didn't seem to be enough glue....but then,  there is the result. 

It looked like two different type of mat.  Was there a difference in the mats?  Is that the hexcel product?

It was epoxy resin.
I tried to find the best one that I know here in Brazil, but the problem of them is that he is not 100% clear.

The two mats was unidirectional carbon cloth and bi-directional carbon cloth.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Longcruise on April 19, 2022, 09:02:12 PM
Thanks 😊
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: razorsharptokill on April 24, 2022, 08:30:41 AM
That is amazing.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: inksoup on May 13, 2022, 07:36:33 AM
I am making the epoxy lams as the same way but with fiberglass fabric and instead of glass, I use aluminium plate.
good work.
here is another request, please make a bow with those.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 03, 2023, 09:44:12 AM
I am making the epoxy lams as the same way but with fiberglass fabric and instead of glass, I use aluminium plate.
good work.
here is another request, please make a bow with those.

It took a while...  but I did it.   ;)
https://youtu.be/1ovyA0Wk55c
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: inksoup on April 04, 2023, 04:49:58 AM
cool work mate.
keep making them.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Kirkll on April 04, 2023, 10:08:57 AM
I’m curious what temperature you cured this carbon lay up at, how long you cooked it, and what heat source was used?

Kirk
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 04, 2023, 11:10:55 AM
I’m curious what temperature you cured this carbon lay up at, how long you cooked it, and what heat source was used?

Kirk

It was Cured at 75º C, then let cooked to 8h and let cool down.
After 24h I made a pos-cure in 85ºC for more 4 hours.
The heat that I'm using is 4 of those ones:

(https://http2.mlstatic.com/D_NQ_NP_2X_916567-MLB53600636374_022023-F.webp)

they can mantein the heat up than 100º C, so you need a thermostat to regulate it.
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Kirkll on April 04, 2023, 11:55:27 AM
Thanks....

I was watching your lay up closely and noticed that you laid the top piece of 45/45 carbon weave on top of the glass with the bond breaker already spread, then placed it on top of the other two layers of twill carbon without flipping it over.... Are you not concerned with contamination?   

What are you using for a bond breaker on the glass? and what type of epoxy are you using for the carbon?

I've played with a lot of carbon over the years, and found that a thin kerf carbide tipped saw blade works excellent in a table saw for ripping those carbon sheets.   I use these for carbon and glass with a backer board. 

  https://www.amazon.com/Freud-D0724A-Diablo-4-inch-Framing/dp/B00WRIP04Y/ref=sr_1_5?crid=WEZA62ELAEFZ&keywords=freud+7.25+thin+kerf+saw+blade&qid=1680623622&sprefix=frued+7.25+thin+kerf+saw+blade%2Caps%2C206&sr=8-5
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Elison on April 04, 2023, 03:21:01 PM
Thanks....

I was watching your lay up closely and noticed that you laid the top piece of 45/45 carbon weave on top of the glass with the bond breaker already spread, then placed it on top of the other two layers of twill carbon without flipping it over.... Are you not concerned with contamination?   

What are you using for a bond breaker on the glass? and what type of epoxy are you using for the carbon?

Never got problem with this. I just use regular demolding wax, and clean every part of glass when it dry.
The best epoxy I found here in Brazil to do it is  Epoxy HEX 135 Slow (German Lloyd).
Tryed some others but didn`t work well. :knothead:

I've played with a lot of carbon over the years, and found that a thin kerf carbide tipped saw blade works excellent in a table saw for ripping those carbon sheets.   I use these for carbon and glass with a backer board. 

  https://www.amazon.com/Freud-D0724A-Diablo-4-inch-Framing/dp/B00WRIP04Y/ref=sr_1_5?crid=WEZA62ELAEFZ&keywords=freud+7.25+thin+kerf+saw+blade&qid=1680623622&sprefix=frued+7.25+thin+kerf+saw+blade%2Caps%2C206&sr=8-5

Looks nice this one! I will try to find some similar here.   :)
Title: Re: Simple way to make carbon Fiber laminated to make bow limbs
Post by: Kirkll on April 04, 2023, 04:26:33 PM
Wow! Brazil eh?   I hadn’t noticed your location. I don’t suppose Amazon delivers to Brazil…

That is quite a project building your own carbon backing and taking it clear to a finished bow…. I admire your dedication……Thanks for sharing this….   Kirk

 :clapper: :clapper: :clapper: