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Main Boards => The Bowyer's Bench => Topic started by: Appalachian Hillbilly on March 25, 2022, 06:55:39 AM

Title: Source for Micarta and G10
Post by: Appalachian Hillbilly on March 25, 2022, 06:55:39 AM
Where are you guys getting black linen micarta and G10? I ordered some phenolic from Binghams for tip overlays and it was just glass that had been ground on both sides.

Got some g10 from Big Jim but it is only 1 1/2" wide. I need some wider for I beams etc.
Title: Re: Source for Micarta and G10
Post by: OldRawhide42 on March 25, 2022, 07:40:28 AM
Big Jim will custom cut G10
Title: Re: Source for Micarta and G10
Post by: Crooked Stic on March 25, 2022, 08:30:47 AM
You can find random pieces on the big auction site pretty cheap.
Title: Re: Source for Micarta and G10
Post by: Kirkll on March 25, 2022, 03:27:33 PM
Professional Plastics....

https://www.professionalplastics.com/AboutUs
Title: Re: Source for Micarta and G10
Post by: Jeff tech on March 25, 2022, 09:38:16 PM
I only use Linen Phenolic or G10. No Micarta. Isn't Micarta a paper and resin product?
 I get my Linen Phenolic from BigJims or Binghams. JF
Title: Re: Source for Micarta and G10
Post by: onetone on March 26, 2022, 12:08:21 AM
I like www.masecraftsupply.com for sheets of linen phenolic and G10.
Title: Re: Source for Micarta and G10
Post by: Appalachian Hillbilly on March 26, 2022, 09:11:37 AM
I only use Linen Phenolic or G10. No Micarta. Isn't Micarta a paper and resin product?
 I get my Linen Phenolic from BigJims or Binghams. JF

Phenolic is basically another name for Micarta. Micarta was a brand name.

You can get canvas, linen, and paper. Linen is the finest grain stuff we want
Title: Re: Source for Micarta and G10
Post by: Bow man on March 26, 2022, 09:14:55 AM
https://www.alphaknifesupply.com/shop/knife-making-supplies-materials
Title: Re: Source for Micarta and G10
Post by: BigJim on March 26, 2022, 01:21:05 PM
We sell G10 by the inch in lengths of 36" or 48". We also don't charge to cut it. So if you want a piece 3" x 36" .. or basically any width, no problem.
As of last week, it is available to purchase on line. The color is black and much less waste and at better prices than most of the knife supply.. or others.

Need it thicker than we offer, or a thickness we don't offer, you can laminate it together with barely a noticeable glue line if you can see it at all.
Thanks, bigjim
Title: Re: Source for Micarta and G10
Post by: Buemaker on March 26, 2022, 05:47:01 PM
I have never used G 10, but have anyone experienced when gluing G 10 with wood lams that the finish can crack slightly at the gluelines after time. I guess G 10 is a more «dead» material than wood that can shrink and expand no matter how dry and well finished?
Title: Re: Source for Micarta and G10
Post by: BigJim on March 27, 2022, 07:25:14 AM
Buemaker, when using any type of glass or phenolic, this can be a concern. It happens when the wood isn't dry enough and shrinks away from the glass/phenolic.
Personally I never use glass or phenolic perpendicular in the riser and only in extreme rare occasions have I seen it separate while in an I-beam situation.
It is obvious that the wood is shrinking when it pulls away from the phenolic since the outside is rarely smooth after. The phenolic protrudes slightly afterward.
At any case, it is extremely important that G10 and phenolic (G10 is also a form of phenolic) has been sanded with very coarse grit and then cleaned with acetone. 60 grit is acceptable, but 36 is more desireable.
BigJim
Title: Re: Source for Micarta and G10
Post by: Buemaker on March 27, 2022, 08:16:53 AM
Okay, Thank you, will remember that.
Title: Re: Source for Micarta and G10
Post by: Mad Max on March 27, 2022, 08:31:23 AM
I hear other people say don't use glass in a riser but we all use glass on our limbs.
What the difference ? :dunno:
Title: Re: Source for Micarta and G10
Post by: BigJim on March 27, 2022, 08:54:32 AM
Mad Max, I can't explain it except that in most cases the limb glass is on the outside and the wood/boo next to it is unlikely to shrink enough to show. The glass/G10/phenolic doesn't shrink at .
Wood doesn't shrink unless there was moisture in it to escape, so when it shrinks away from the accent stripes in the riser they can be felt and often times the glue joint is compromised. No amount of finish will alleviate this.

The wood can swell if exposed to enough moisture, but this would be an extreme case and not common to everyday use/storage.

So.. to clarify, once wood is "dry", it expands and contracts as MC changes around it, but it is so slight that it isn't noticeable. The glass and phenolic doesn't.  Because many bowyers don't have great stores of wood aging and rarely know the background of wood they acquire, it can be a sketchy proposition to use glass and or phenolic as accent lines in the riser. Even for the experienced, judging MC is often educated guessing.
BigJim
Title: Re: Source for Micarta and G10
Post by: Appalachian Hillbilly on March 27, 2022, 09:17:37 AM
Thanks for the replies Big Jim. One thing I have started doing is put the wood for my next riser in the heat box while curing the current set of limbs. Dont know if this helps any, but makes me feel better. On my current list of things to do is a humidity closet.
Title: Re: Source for Micarta and G10
Post by: Mad Max on March 27, 2022, 09:34:12 AM
My bow room has been dehumidified for many years and still running.
Title: Re: Source for Micarta and G10
Post by: Kirkll on March 27, 2022, 10:45:32 AM
Big Jim nailed it…. I’ve been using G-10 for I beams for many years, and  I have had more than my share of slight separation or cracked finish. This happens  at the back of the shelf mostly, but has happened in other locations too. But…. The stuff is incredible for strength, and I refuse to stop using it.

 Even when your wood is bone dry, shipping it to a different climate than it was built,  humidity can and will cause the wood to move and no finish you use makes a difference. I’ve had most my issues sending bows to very dry climates like Utah, Co, AZ, NM…. Also Australia is seriously dry climate. Etc…etc… from Oregon. The wood in my shop stays right at 12% year round. Sometimes dropping to 10 in late summer. I lay up most my risers ahead of time and let them dry in my spray booth that I keep heated and dry.

I’ve had my best luck staying below 10% on the I-beam lay up, and then hanging it in the spray booth at 90 degrees for a couple days after it’s been shaped and before I finish it. If it’s going to separate a wee bit, it typically does so prior to finish and the crack can be filled with epoxy before finished.  I seldom have issues doing it this way…..but I still have them come back for refinish now and then. But…. I can live with it, and my customers love the mass weight and the non flex riser.

All the bows I built here with G-10 in the riser that stays in Oregon, or the west coast,  I’ve never had an issue….  Kirk
Title: Re: Source for Micarta and G10
Post by: Kirkll on March 27, 2022, 12:19:29 PM
I only use Linen Phenolic or G10. No Micarta. Isn't Micarta a paper and resin product?
 I get my Linen Phenolic from BigJims or Binghams. JF

Phenolic is basically another name for Micarta. Micarta was a brand name.

You can get canvas, linen, and paper. Linen is the finest grain stuff we want

I didn't know that bro.... I always associated Micarta with that seriously dense, glass like material that destroyed band saw blades. :scared: :scared:
Title: Re: Source for Micarta and G10
Post by: Flem on March 27, 2022, 06:36:14 PM
G-10 and Micarta are really simple to make and the color and texture possibilities are unlimited if you do. Must be thousands of how to videos on the subject.
Title: Re: Source for Micarta and G10
Post by: Mad Max on March 27, 2022, 08:05:51 PM
Needs to be under high pressure doesn't it?
Title: Re: Source for Micarta and G10
Post by: Kirkll on March 27, 2022, 09:01:30 PM
I can’t imagine that stuff would be cost effective to make yourself, but it might be an interesting project. Kirk
Title: Re: Source for Micarta and G10
Post by: Flem on March 27, 2022, 09:11:38 PM
Definetly cost effective to make, dirt cheap as a matter of fact. Paper or fabric for Micarta can be had for free. Fiberglass reinforcement for G-10 is very inexpensive. We already have epoxy. And anybody that can press a bow together can easily accomplish pressing any and all of the above. Plus you can make any color you can imagine.
Title: Re: Source for Micarta and G10
Post by: Crooked Stic on March 28, 2022, 07:48:48 AM
I have some left over cactus juice I plan on using for that. Just saturate cloth or whatever press it and bake it to cure..
Title: Re: Source for Micarta and G10
Post by: Bow Bender on March 28, 2022, 02:23:08 PM
Check out reply # 15 in the Build Along thread at the top of the page.  A year or 2  ago there was a different post for making linen micarta but I can't locate it right now.   If I or anyone else finds it the link could be posted in the
Build Along thread.
Title: Re: Source for Micarta and G10
Post by: Flem on March 28, 2022, 04:38:40 PM
This might be the weirdest G-10ish material ever.
I made it with black fiberglass window screen, with aluminum window screen layers interspersed throughout

partly done and real ugly!
Title: Re: Source for Micarta and G10
Post by: Goldxxx on April 02, 2022, 08:18:32 PM
Can natural  canvas micarta be used as an I-beam on a riser? Would one use Smooth On or just regular epoxy to laminate it to the other wood for riser?
Title: Re: Source for Micarta and G10
Post by: Kirkll on April 02, 2022, 11:18:56 PM
Can natural  canvas micarta be used as an I-beam on a riser? Would one use Smooth On or just regular epoxy to laminate it to the other wood for riser?

You bet…. This whole ILF riser is made from canvas phenolic.

https://photos.app.goo.gl/x44HmrKuXWPNgvkJ7

Kirk
Title: Re: Source for Micarta and G10
Post by: Goldxxx on April 03, 2022, 09:09:54 AM
Kirk, What did you use to glue it together? And did you rough it up with sandpaper before gluing?
Title: Re: Source for Micarta and G10
Post by: Flem on April 03, 2022, 09:20:27 AM
Most any epoxy should work fine and yes you should rough it up for a better mechanical bond, in addition to the chemical bonding. I would avoid quick cure epoxy's and CA glue, they get brittle over time.
Title: Re: Source for Micarta and G10
Post by: Kirkll on April 03, 2022, 10:09:57 AM
Kirk, What did you use to glue it together? And did you rough it up with sandpaper before gluing?

Like most my laminations I run them through the drum sander with 36-40 grit sandpaper and use good old EA-40. I’m actually surprised I still have this riser, and Someone hasn’t bought it. I built it several years ago.   

I used to do a lot of wood laminating with Urac 185. Good stuff, brown in color, can
Be heated and cured , or room temp cures just fine. It was discontinued, but is still produced by the same company under a different name. Unibond 800. Excellent wood glue…. But…. It doesn’t bond well to fiberglass or phenolic.

https://nelsonpaint.com/unibond-800-urea-adhesive-pint/

In the days of old they used to build a lot of bows using Urac and had a lot of delaminating going on with glass bows. Once the epoxy came into the picture, Urac wasn’t used for glass backed bows much any more. 

I used a lot of Urac to build action wood for bow lams, and mosaic blocks, and I used a bunch of it building furniture from black walnut. The brown glue lines disappear with the dark wood. We used it a lot with Teak on the bull works on boats and rails. It bonds real well with that oily wood for some reason.

If I were building a lot of board bows with no composites , I would use the Uni Bond 800 over epoxy. It’s a water based glue, and much more user friendly than epoxy.       Kirk


Kirk
Title: Re: Source for Micarta and G10
Post by: Flem on April 03, 2022, 10:51:48 AM
Epoxy came into the picture at about the same time as fiberglass laminates :dunno:
Most all wood bows prior to that were made with Resorcinol glue.
Title: Re: Source for Micarta and G10
Post by: Kirkll on April 03, 2022, 11:33:44 AM
That’s interesting…. I had to look that up…. Urac is a modified urea-formaldehyde glue that has gap filling attributes up to .020 thickness. Where the  resorcinol-formaldehyde does not. So the urac probably came out later. I can’t find the dates they came out with the Urac, but the but  the resorcinol-formaldehyde glue came out in 1943, and Nelson paint company was founded in 1940.   So I have no idea which one came first. 

 I remember reading some articles about it being used by Fred Bear many years ago when the first glass bows were becoming popular, and then going to epoxy in short order after experiencing delamination issues.

Interesting topic…. Kirk

It’s entirely possible this newer Unibond 800 bonds better to composite materials, but I have no experience with the newer stuff.   
Title: Re: Source for Micarta and G10
Post by: Flem on April 03, 2022, 12:07:10 PM
I agree, adhesives are interesting, especially if you are a Dork like me!

I imagine the old time bowyers kept using what they were familiar with, even after they started using synthetic materials. Until they discovered the compatibility issues.

In all the old Archery texts that I have, Casein glue seems to have been the adhesive of choice until the synthetics became available.
Title: Re: Source for Micarta and G10
Post by: Kirkll on April 03, 2022, 03:26:36 PM
Now that was an interesting read... Electrodeposition is something i've never studied. Ya gotta love this day of instant information available today. Its drastically changing the whole education system from actually book learning, to punching in questions into your search engine. :o :o

https://www.sciencedirect.com/topics/engineering/casein-glue

https://www.sciencedirect.com/topics/earth-and-planetary-sciences/electrodeposition