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Main Boards => The Bowyer's Bench => Topic started by: Bvas on May 18, 2019, 12:52:44 PM

Title: G10 risers
Post by: Bvas on May 18, 2019, 12:52:44 PM
Got a good deal on a bunch of 1/8” G10 scraps off the big auction site. I’m gonna try lamming them together along with some wood accents to build a riser. The pieces are only 12” long, so I’m gonna still end up with wood for the  fade portion of the riser. I’d like to lam them together somewhat following the radius of the back of the riser.
Anyone done anything similar? Got any pics?

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Title: Re: G10 risers
Post by: Flem on May 18, 2019, 01:07:28 PM
Nice score Brad!  How rigid are they? Never done what your planning. Seems like a stack of them might be kind of stiff proposition to bend very much. Curious to see how you do with it.
Title: Re: G10 risers
Post by: Bvas on May 18, 2019, 01:14:59 PM
They are a lot stiffer than I thought they’d be. That’s why I say somewhat follow the contour :biglaugh:  I think if I glue them in a couple of steps I can get 1/-4-1/2” of deflection without stressing it too much.
Title: Re: G10 risers
Post by: kennym on May 18, 2019, 03:20:56 PM
I think if you stay out of working portion of fades you will be good. Thinkin it would make a hinge going from g10 to wood near the bending area...
Title: Re: G10 risers
Post by: BMorv on May 18, 2019, 04:16:32 PM
I think if you stay out of working portion of fades you will be good. Thinkin it would make a hinge going from g10 to wood near the bending area...
Those were my thoughts too.  Did this on my current trade bow.
The only g10 pc I had was 11” so I made do. 
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Title: Re: G10 risers
Post by: Crooked Stic on May 18, 2019, 04:36:07 PM
I really dont think the G 10 is doing a lot of good there.

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Title: Re: G10 risers
Post by: Bvas on May 18, 2019, 09:21:41 PM
I think if you stay out of working portion of fades you will be good. Thinkin it would make a hinge going from g10 to wood near the bending area...
That’s what I was thinking as well. I may also put a core tuff power lam in to be safe.
Title: Re: G10 risers
Post by: Bvas on May 18, 2019, 09:27:14 PM
I really dont think the G 10 is doing a lot of good there.

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I think that was put in to strengthen the two piece handle.
Title: Re: G10 risers
Post by: Crooked Stic on May 19, 2019, 12:51:47 PM
That will work for the two piece. might be better off center to the window side. Like someone already said a piece of glass on the very front of the riser fade to fade would be a plus.
Title: Re: G10 risers
Post by: Bvas on May 19, 2019, 05:32:11 PM
Spent some today cutting and grinding pieces for the riser. 17 pieces total. I think this will work. Managed to pull it all down with a single bar clamp.

I think I need to shorten some pieces and  stairstep them as I go up. Right now there are some pretty good gaps with just one clamp. Which means there is some pretty good pressure on the tips of the pieces.

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Title: Re: G10 risers
Post by: Buemaker on May 19, 2019, 06:21:25 PM
Will be a lot of fun when you get all those pieces covered with epoxy.
Title: Re: G10 risers
Post by: Flem on May 19, 2019, 08:13:07 PM
Thats some stiff stuff! Going to look cool with all those layers.
Title: Re: G10 risers
Post by: kennym on May 19, 2019, 08:19:38 PM
Brad, will the very ends be glue starved if you shorten them up? Right now the part you cut out is taking the pressure?
Title: Re: G10 risers
Post by: Bvas on May 19, 2019, 08:55:44 PM
Bue, I was gonna ask if there were any volunteers to do the glue up for me :biglaugh:
I will probably drill and pin one end to help control the slipping and sliding.

Kenny- Funny you say that. I was staring at it thinking the same thing. So I decided to cut them, but I left them all at least 1” outside the cut lines.
Title: Re: G10 risers
Post by: kennym on May 19, 2019, 09:07:58 PM
That should help with the ends pressing so hard.  This was all theory, never glued 1/8" glass in a circle... :)
Title: Re: G10 risers
Post by: Crooked Stic on May 20, 2019, 09:51:19 AM
I would figure out where the sight window would be. the part you will cut out later. Then drill and pin it there. The cut most of the excess off the ends. Then glue it  Clamp the sides straight while clamping the stack. Dont spare the clamps and be sure your surfaces are ruffed up good.
Title: Re: G10 risers
Post by: Bvas on May 20, 2019, 12:02:20 PM
I would figure out where the sight window would be. the part you will cut out later. Then drill and pin it there.

Good idea Mike :thumbsup:
Title: Re: G10 risers
Post by: monterey on May 20, 2019, 12:04:26 PM
I think I would glue up incrementally.  Just a few pieces at a time.

How about glueing with the lams in place beneath for a precise fit?
Title: Re: G10 risers
Post by: Bvas on May 20, 2019, 03:25:04 PM
I think I would glue up incrementally.  Just a few pieces at a time.

How about glueing with the lams in place beneath for a precise fit?
I had thought about doing it in layers, but Im afraid spring back will be more of an issue doing it that way.  And if it does spring back much, I fear the G10 will just rip fibers from the wood accents.  That's part of the reason I will have G10 lammed to itself in several spots.

I am going to wait til I have the lams and place them in the form.  Gotta get my stack figured for this one and one for my wife so I can get an order in to Kenny.
Title: Re: G10 risers
Post by: monterey on May 20, 2019, 07:04:44 PM
Well, keep us updated on this.  I'm going to do something similar with my next ASL but it will be a reverse curve with reflex in the riser to match the continuous curvature of the bow.
Title: Re: G10 risers
Post by: Bvas on May 25, 2019, 02:52:57 PM
I’ve been working on getting this riser ready for glue. Added a couple more strips to make it an even 20. 17 didn’t seem like enough of a challenge.  :biglaugh:  The form and the block of wood on top are .01 wider than the lams, so the lams just slide right between the strips of G10. All that’s left is to drill it for a pin to keep it from sliding top to bottom.

Anyone have a WAG is to how much thickness I will gain with 19 glue joints?



Title: Re: G10 risers
Post by: Flem on May 25, 2019, 04:08:32 PM
Holy Moly! That took some engineering. Thats going to look pretty cool, like a huge piece of micarta :thumbsup:
Title: Re: G10 risers
Post by: kennym on May 25, 2019, 10:19:14 PM
.038” of glue... lol
Title: Re: G10 risers
Post by: Crooked Stic on May 26, 2019, 06:55:08 AM
Glue gain? measure it before and after ------- bet not much.
Title: Re: G10 risers
Post by: Bvas on May 26, 2019, 04:29:40 PM
Jig worked perfectly  :thumbsup:  I’ll give it a couple hours for the glue to start setting. Then I will strip the sides off the jig. In all honesty, this riser glue up went smoother than any I’ve done before. And the bonus....I should only have to shape the ramps for the bow glue up.

But dang it, I forgot to measure the total stack before glue up  :banghead:

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Title: Re: G10 risers
Post by: kennym on May 26, 2019, 05:57:04 PM
So it was .038" worth of glue!!  No way to disprove that!! LMAO
Title: Re: G10 risers
Post by: Fishinglink on May 26, 2019, 06:10:04 PM
So it was .038" worth of glue!!  No way to disprove that!! LMAO


Hahahahaha


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Title: Re: G10 risers
Post by: monterey on May 26, 2019, 06:13:13 PM
Did you lay it up on top of the lam stack?
Title: Re: G10 risers
Post by: Crooked Stic on May 27, 2019, 08:05:21 AM
Should a dyed the glue pink then ya could a measured it. :<) 

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Title: Re: G10 risers
Post by: Bvas on May 27, 2019, 08:58:38 AM
Did you lay it up on top of the lam stack?
Yessir. Well, a mock lam stack.
Title: Re: G10 risers
Post by: Bvas on May 27, 2019, 08:59:11 AM
Should a dyed the glue pink then ya could a measured it. :<) 

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I’m building this one for me, not Roy.
Title: Re: G10 risers
Post by: Robertfishes on May 27, 2019, 09:18:45 AM
Nice glue up! I have done that with fiberglass strips and it is a challenge with the slippery smooth on... Love the way you did that. I also used bow glass and lams on top of form covered in plastic. I used about 6 or 7 clamps, all my patience and special words......but in the end it was worth it, we still have that longbow and it has been a real nice shooter for my wife.
Title: Re: G10 risers
Post by: BigJim on May 29, 2019, 01:14:23 PM
Laminating G10 will give you a nice solid riser and you can barely see the lines between the g10 if at all. I've done many solid g10 risers this way, but as blocks. Once glued, I cut and added accent if needed.

Running it in to the fades is not an issue. Feather it out like normal and it will flex as necessary. May add a couple lbs to draw weight but not if you fade it deeper a little.

I have used it in place of many risers without adjusting much of anything and have never had a hinge, or an issue really. I know stock 3/4" g10 so I only have to glue two pieces.

Every bow I build has a g10 I beam. All of them are 3/4" thick except in special circumstances.

BigJim
Title: Re: G10 risers
Post by: Crooked Stic on May 29, 2019, 02:34:19 PM
So I did a G 10 ibeam a while back. I forgot to change blades on the tablesaw. The first cut went real smooth for length that cleaned up one end. Second cut not too bad. Still needed to trim a little of the end. The blade actually hit the G 10 and kicked the block up. Was able to save it. o I am thinking a bandsaw  is the way to go on cutting G 10. With a bi metal blade.
Title: Re: G10 risers
Post by: Bvas on May 29, 2019, 04:13:04 PM
Mike, that’s part of the reason I laminated this riser the way I did. To eliminate as much cutting as possible. I used an old carbide blade with some chipped teeth on the radial arm saw to cut the G10 strips. Man did it make some sparks :biglaugh:
Title: Re: G10 risers
Post by: BigJim on May 29, 2019, 04:40:14 PM
lenox tri master is the way to go. Super sharp until you cut glass. after cutting glass or g10, it will cut glass or g10 well until you do something stupid like twist or jam it. I'm talking a year for us. It will cut wood so so but glass and wood well.
BigJim
Title: Re: G10 risers
Post by: Bvas on July 21, 2019, 08:59:52 PM
As promised. Here is the stacked riser completed. As with every bow I’ve built, it has some flaws :biglaugh:  But all and all, I think it turned out pretty good. One thing I did learn.....DON’T use CA as grain filler on black g10 or fiberglass. Any glue left behind will show up as light hazy spots when finished :banghead:

Anyways, hopefully this will be my new “go to” bow, and the bow I take to CO in 2020.

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Title: Re: G10 risers
Post by: Crooked Stic on July 21, 2019, 09:20:45 PM
Now you need some Big Jim Dark Timber arrows for it. It looks really nice.
Title: Re: G10 risers
Post by: Mad Max on July 22, 2019, 12:03:55 AM
Nice job Bvas
Title: Re: G10 risers
Post by: Roy from Pa on July 22, 2019, 07:25:26 AM
I guess it's ok..

Might look better painted flat black like Stickypops did on his..

 :laughing:
Title: Re: G10 risers
Post by: Buemaker on July 22, 2019, 07:56:07 AM
Looking good.
Title: Re: G10 risers
Post by: Shredd on July 22, 2019, 09:54:39 AM
Looks Great...  A lot better than it looked being glued up...
Title: Re: G10 risers
Post by: Bvas on July 22, 2019, 02:05:07 PM
Now you need some Big Jim Dark Timber arrows for it. It looks really nice.
I plan on it!!!

Gotta figure out what spine it likes first.  Probably gonna be 340s with a 250gr VPA up front.
Title: Re: G10 risers
Post by: canopyboy on July 31, 2019, 02:50:25 PM
Sweet bow.
Title: Re: G10 risers
Post by: Bvas on August 23, 2019, 05:37:52 PM
Finally starting to get some time to do a little shooting. Got some arrows tuned in. The dark timber bow likes the new dark timber arrows :goldtooth:

And that’s 20yds, not 2ft........Roy :biglaugh:

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Title: Re: G10 risers
Post by: Mad Max on August 23, 2019, 05:49:02 PM
Nice Bvas
 :thumbsup:
Title: Re: G10 risers
Post by: Flem on August 24, 2019, 09:39:16 AM
Nice shooting :thumbsup:
That  thing has some mass to it. Do you know how much it weighs?
Title: Re: G10 risers
Post by: Bvas on August 24, 2019, 01:35:17 PM
Flem, its 58” with 18”riser. Total weight, string and all is 1.77#.

Doesn’t have quite the mass I was hopin for. I may have to build another.  :goldtooth: If I do, I’ll probably go to 60” and use more Osage in place of some of the walnut.
Title: Re: G10 risers
Post by: BigJim on August 28, 2019, 11:10:18 PM
Yes G10 is heavy, but even if you have used a riser made entirely of G10, it just won't add up to "Heavy" in a longbow.


G10 - 110 lbs per cubic foot
phenolic - about 85 lbs per cubic foot (slight fluctuation depending on substrate)
Macassar or gabon ebony - about 72-75 lbs per cubic foot.
walnut - 38 lbs per cubic foot
osage  - 54 lbs per cubic foot

Imagine a longbow riser block that is 1.5" x 1.75" x 18" = 2.7% of a cubic foot... or :
G10 - 2.97 lbs
osage - 1.49 lbs

but the above block is whole and an actual longbow riser block is about 60% waste or more depending on design.
That now makes the weight of the finished longbow riser:
G10 - 1.2 lbs
osage - .58 lbs 
So, after all that math, there is only about .62 lbs or 10 oz difference between a solid G10 and a solid osage "completed" riser. That is less then a quiver and about 3 arrows.
Saying all that, it is still desirable added weight.
BigJim