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Main Boards => The Bowyer's Bench => Topic started by: Flem on December 04, 2018, 05:18:35 PM

Title: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 05:18:35 PM
Or some self control. Rescued these Black Locust logs from becoming firewood. I can't say no. This stuff is pretty hard to cut as I recall. Iv'e only ever worked on a Locust stave. I live in a Hardwood desert, so I'm not sure how to attack the big suckers. Anybody ever rip Hardwood at home with a chainsaw?
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 04, 2018, 05:36:37 PM
https://www.youtube.com/watch?v=VAIs8VLFbls

https://www.youtube.com/watch?v=Jo8QibHyQDg
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 05:39:49 PM
I can't get any pictures to load. Sorry, stupid post without pics! I'll try again :banghead:
Title: Re: I'm going to need a bigger Bandsaw
Post by: BMorv on December 04, 2018, 05:58:11 PM
Yeah I have.  Hard work, but it can be done.  Get the biggest saw you can and a new ripping chain. 
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 06:05:59 PM
Still won't let me post any pics. How long that take you BMorv?
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 06:20:05 PM
Had to resize. Whats the maximum pixel size for posting pics?
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 04, 2018, 06:30:58 PM
Set your cell phone camera setting to the lowest size.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 06:48:42 PM
Set your cell phone camera setting to the lowest size.
Didn't know I could do that. Just checked, it was at the lowest size. Never had a problem before.
Anyways...   I like that set-up the guy cutting the Redwood is using. I have a spare bar, I could drill some holes in.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 04, 2018, 06:57:06 PM
Picture info in this link.

http://www.tradgang.com/tgsmf/index.php?topic=160865.0
Title: Re: I'm going to need a bigger Bandsaw
Post by: BMorv on December 04, 2018, 08:02:16 PM
About 20 minutes a pass. But that log was 18’ long
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 04, 2018, 10:12:36 PM
Thanks Roy. I think it's my connection. My upload speed is less than 1Mpbs. I am actually the very last connection on the DSL/phone line. Still beats dial-up.
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 05, 2018, 12:14:59 AM
Hey Flem, at least we are a bit better than you, we get 1.5mbps upload speed, still on a radio uplink to the tower out here  :banghead:

alaska mills are great, but remember they are a huge kerf, but if its the only way, then thats better than nothing. there is also a cheaper  side mill option, for once you have the log canted- then you can cut off vertical boards, however if you attach a stout plank to the top, and shim it to get it all true, you can make your first cut with one of the side mills, then roll the log, now you have a flat top to work with.
https://www.youtube.com/watch?v=OCRgbA1QavE

like said before- a good ripping chain is a necessity, and not the standard cross cut chain.
the older saws ran at a lower rpm, and were actually way better for alaska milling, but the best saw, is the one you have i guess!!

i have seen some pretty handy band mills built with two car rims and tyres, on a carriage- giving a horizontal, mobile mill.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Shredd on December 05, 2018, 08:09:34 AM
My suggestion...  Get the alaskan saw mill...  Cut the log in half or three pieces then run the rest through your bandsaw... 
   The chainsaw will will not give you your best cut, large kerf and wastes wood, fatiguing and is slow to operate... Get the wood down to a manageable size and zip it through the bandsaw...
   If you got a 14" saw with a 3/4 hp motor, you may want to up size to 1 1/2 hp if you are gonna be going through a lot of thick and dense wood...

   If you got questions about the bandsaw, contact Fujimo...  He is the resident expert on them...
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 05, 2018, 11:06:17 AM
I was going to ask for suggestions regarding Bandsaws. I've been making do with a 14", but it's got a lot of limitations. The biggest drawback for me is the limited re-saw capacity. Looking at 17" saws, they seem to be the best compromise between price and power. Any opinions?
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 05, 2018, 11:59:44 AM
http://www.grizzly.com/woodworking-bandsaws

Buy the best and only cry once..
Title: Re: I'm going to need a bigger Bandsaw
Post by: BMorv on December 05, 2018, 12:36:34 PM
My wife is getting me the 2 Hp 17" Grizzly for Christmas.  12" resaw height.  Oh yeah. 
I plan to do like Shredd suggested, rough out the log with the Alaskan mill, then run the rest through the bandsaw. 

You should be able to get a riser block for your 14" bandsaw which should get your resaw capacity to 12", but you need HP if you plan to do a decent amount of resawing over 6". 

http://www.grizzly.com/products/Grizzly-Riser-Block-Kit-for-G0555/H3051
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 05, 2018, 02:27:11 PM
after Shredd elevating my status, i am rather nervous to reply here- after all, the definition of an  expert is. ex is  a has been, and a spurt is just drip under pressure :biglaugh:

it sure is  easy to proclaim and tout what the best tool for the job is, but i always maintain the best tool is the one you have- and we all figure out a way to make it work, however if you are lucky enough to have a wife like  BMorv, the 17" is a great option, that allows you to run a true resaw operation.
hp is critical, because if you lug the motor down, the blade speed drops, and then the gullets cant clear the sawdust adequately, then it starts to spill excessively past the blade- at best  leaving a rough cut, or at worst sending your cut off at an angle. but by far the biggest issue, is now with the excessive friction you will be overheating the blade- and heat is a bandsaws enemy no. 1!!!

on my personal shop saw- i have a 16" saw. i run a 7/8" tooth pitch blade ( thats one tooth every 7/8") with lots of set and its .042 thick.
and i upgraded the motor to a 5hp.
smaller wheels wont like that thick of a band- on our big shop saw we run .050 bands.
and with smaller wheels you will need thinner bands, and in turn that means more TPI. Get as low a tooth count as you can get with lots of set, it will ensure adequate chip clearance, making for a faster more accurate cut, kinder on the saw, sure there will be a bit more kerf but we are only talking thou here!!
Set is so often overlooked, and its the most critical thing, you can get a hand setter- its a lot cheaper and  a bit laborious- but its worth its weight in gold!!

we sharpen and set our own blades/bands- and we get an average of about 10 sharpenings per band- but we make sure they run cool all the time.

get the bands as tight as you can get them- you will never crank them tight enough with a hand crank to do them any damage- on our big saw they will tighten up to 2100 psi with a hydraulic ram, a blade can handle 15 000 psi of pressure- but will the bandsaw itself handle that???

there will be a lot of folk that will disagree with this, but if your machine has bearing guides- i would run bearing guides on the top and cool blocks on the bottom.
the cool blocks should just be clearing the band, so there is no scraping noise but as close as you can get them, the idea is, they will scrape the residue off the blade( sawdust) . on bearings, the sawdust falling through the blade guide will get "wheeled " through between the bearing and the blade, jerking and jarring the machine on a minute scale which in time will cost you bearings and other wear and tear.

learn how to tune your saw- lots of opinions on that out there too- and thats another whole can of worms~~~~

Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 05, 2018, 04:42:53 PM
Quote
resident expert


Now that's funny right thar:)

 :laughing: :wavey:
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 05, 2018, 06:35:32 PM
 :goldtooth:
Title: Re: I'm going to need a bigger Bandsaw
Post by: Shredd on December 05, 2018, 06:49:44 PM
Hey Fujimo...    Do you prefer the mix of bearings and cool blocks???  Does it have an advantage over just using cool blocks??

   When I started seeing the newer band saws with bearing guides I thought it was great...  But after getting sawdust and resin stuck on the wheels and having to replace bearings more often than blocks, I think I prefer the blocks over bearings...

   
Quote
resident expert


Now that's funny right thar:)   
 :laughing: :wavey:

Hey, resident wiseguy, somebody's got to be the expert...     :laugh:

 The man knows his way around bandsaws...   :thumbsup:
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 05, 2018, 09:24:06 PM
Yeah that 17", 2hp Grizzly has been calling my name. I am working on rationalizing spending $1100.
I had a riser block on my 14", it needed more motor, so I took it off.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 05, 2018, 09:38:54 PM
Go for it...
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 05, 2018, 09:45:30 PM
Go for it...
I never saw a pitch fork in any of your shop pics  ;)
Title: Re: I'm going to need a bigger Bandsaw
Post by: Phil-D on December 06, 2018, 12:31:50 AM
Do a google search for portable band saw milling service in your area.  You may be surprised how many there are.  You can also try craigslist for the same service, or try contacting people that are selling hardwood.  They may have a mill and could possibly help you out.
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 06, 2018, 01:15:20 AM
Shredd, personally i like cool blocks top and bottom, but for those that like to use the bearings, then only use the bearings on the top side, and the cool blocks on the bottom.
however, i do like a back bearing that runs against the back of the band- to help prevent deflection on the skinnier blades, but i use 1.3/8" blades on my big shop saw and also as the resaw blade on my 16" saw in my hobby shop.(that way i can resharpen them both without messing with my sharpeners settings.)
the 1.3/8" blades dont deflect much( only when they start getting dull- so its a great indicator to watch) as they are nice and wide and stable, so i dont even have the back bearings on my shop saw.
my shop saw is a 24" saw, and i have a 36" saw i am busy  refurbishing as our back up saw.

if you set up the cool blocks correctly- they are great IMHO.
they need minimum clearance- just a few thou- just so that they are not rubbing, but also check that the weld on the band clears the blocks.
everytime you change the blade, or everytime you adjust the tracking- recheck the blocks or bearings for clearance.
 A wider blade will run "stiffer" and will not be a straight line from the top wheel to the bottom wheel, it will be kind of bellied out slightly more than a narrower, blade.
always check your clearances- people neglect that, then their cuts turn to poo, and their blades dont last as long.
Bandsaws are my favourite tool, i do everything on them, but do require a bit of tweaking here and there to get optimal performance from them, and longevity on the blades.

i also buy the best blades i can/balanced against expected lifespan of the blade.- currently using woodmasters. or Ripper 37's.
used to use stellites- but at $200 a blade- it gets a bit expensive when they break on their first go around :knothead:
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 06, 2018, 01:17:59 AM
thats a really good idea to check for local portable millers- and they can just cant the log for you to cut up later.
always cut it through the heart, if you "box the heart" on a cant ( leaving the heart in the middle of the cant) it will check like crazy!!!
Title: Re: I'm going to need a bigger Bandsaw
Post by: BMorv on December 06, 2018, 10:00:50 AM
Yeah that 17", 2hp Grizzly has been calling my name. I am working on rationalizing spending $1100.
I had a riser block on my 14", it needed more motor, so I took it off.
I just nagged my wife for 3 years and did a bunch of honey dos.  I'm not sure it was worth it though  :bigsmyl:

Fujimo, what's your take on these "Euro-style Roller Disc" like on the 2 HP 17" Grizzly?  I don't know a thing about them.
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 06, 2018, 10:16:59 AM
i dont know, i will take a look.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 06, 2018, 10:28:58 AM
Sounds like you have a big operation going there, fujimo. You making timber frames or something?
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 06, 2018, 11:59:12 AM
they look perfect!
same idea as the cool blocks.
i have had a saw in the past, that had those sideways back bearing. personally i didnt like them- i prefer if the blade is going to touch- that it touches the roller face- not the side. but i am not an engineer so who knows.
 problem i found with the side on bearings, was that you have to be really careful where the blade may contact the  side face- too close to center and the bearing wont spin, and the blade will cut into the bearing pronto!

But, having said that, there should always be about 1/4" to 3/8" between the back of the band and the bearing, especially on bigger bandsaws, with wider bands, on skinny bands and smaller height bandsaws, that gap should be a lot smaller.
Ideally with normal cutting, and normal feedrate- the band should just be clearing, and just not touching the back bearing.
the back bearing is there to prevent the band from stretching backwards- and breaking the blade. too much pressure against the back bearing, will cause the band to flip, or tilt one way or the other- causing your cut to go crooked.
so its all a balancing act  between a sharp blade- that hardly flexes at all, a slower feedrate, big enough toothspacing, to give adequate chip clearance, (but still ensure a nice finish), and as the blade gets dull, you have to slow the feedrate down, i really watch that back bearing, thats the tell tale for me, besides a " feel"  and the sound of the blade getting duller, and the feedrate needing to be adjusted ( same as when you go to a bigger piece of wood and a deeper cut) but if the blade is going to touch the back bearing, then i missed something in my "feel" i need to pay attention, or sharpen the blade etc.

but its also horses for courses, we can make a 10- 12 " deep cut by 4' long in under 30 seconds, and i am still not happy with that rate- i am going to double the hp on the big saw to improve that.
when we cut Sitka spruce, as soft as it is, sawyers and bladesmiths will tell you, its so tough and fibrous, that you actually have to treat it like a hardwood. tooth hook angle and feedrate as if cutting hardwoods.
 if i cut D. Fir, i can get at least a 30% increase in feed speed.

our biggest issue, is that the blade slows down then the  chips dont clear fast enough, and that slows the blade more, an ever descending spiral.

i only draw comparisons to the commercial side of band saw application, just to offer a comparison. i never expect my hobby saw to perform the same, its a lot more finnicky- but the knowledge from the bigger saws- really helps with the smaller saws, and visa - versa.
Title: Re: I'm going to need a bigger Bandsaw
Post by: wood carver 2 on December 06, 2018, 02:16:04 PM
I’m on my 3rd. Bandsaw. My first was a Delta 3 wheel bench top. It was a good saw, but it required expensive thin kerf blades and they broke easily.
My second was a 17 inch German made saw. Wow you might say, a European saw. Must be good. Not so. It was anything but. The table was extruded aluminum and not flat. The guides were too small and the lower guide support was a thin little piece of cast pot metal that broke twice. This saw also had the sideways back guide bearing. It began to clog with dust and the blade quickly cut a groove in it.
Now I have a 19 inch Grizzly and I love it. I looked long and hard at all their saws before ordering the one I have. Being a Canadian, I also looked at local dealers and I saved a thousand dollars buying from Grizzly. A similar saw from a dealer here in Cambridge was listed at over $3000 plus tax. I got mine from the USA delivered to my door for about $2000. I almost bought a bigger one but it was too tall to go into my shop. I normally run 1/4” and 3/8” blades because I cut lots of tight radius curves. The biggest blade I have is a 1 1/4” ripper. I re-sawed some still damp 12” doug fir that had been salvaged from a canal lock. The saw cut it perfectly straight and with absolutely no resistance. Wayne, I like your idea about running cool blocks. I think I’m going to give them a try.
I’d like to come up with a way to hoist small logs onto the saw to do my own re- sawing.
Dave.
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 06, 2018, 02:31:45 PM
Dave , i saw these little electric winches at princess auto, thought about getting the #200 model- they are 110 v
https://www.princessauto.com/en/detail/220-440-lb-electric-cable-hoist/A-p8041840e;jsessionid=lPgmB9fsAP3ojKi53wZpw90Y.pal-prod-com3
but being P.A. one might expect the same quality as your german saw maybe- but they are pretty cheap- and would be overpowered for the job, so may last.
i have a friend who has one in his shop for light work- he says it works really well.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 07, 2018, 10:18:03 AM
I tried those cool blocks on my bandsaw. They worked good. when they finally wore down, I replaced them with some chunks of UHMW plastic I had left over from another project. I have to say, I like the slippery plastic better than the graphite, but I'm not sawing on a commercial scale.
I've managed to justify about $500 toward a new saw, $700 too go!  Got some stuff to post on Craigslist today
Title: Re: I'm going to need a bigger Bandsaw
Post by: wood carver 2 on December 07, 2018, 03:25:30 PM
I saw that hoist in the PA flyer this morning. Something like it plus a pair of extension tables for the saw and I’m in business. In October l got an apple log from my sister’s house. I want to get it slabbed so I can make a bench and a coffee table from it. My local wood guys won’t cut it because it’s an “urban” log. They’re afraid it might have nails in it. A buddy took it to his neighbor who has a portable mill but he still hasn’t cut it.
I’m dying to see the inside of this log. It’s a gnarly bugger and there might be a couple of bow risers in it too.
Title: Re: I'm going to need a bigger Bandsaw
Post by: wood carver 2 on December 07, 2018, 03:33:54 PM
Does the UHMW get hot during cutting?
Dave.
Title: Re: I'm going to need a bigger Bandsaw
Post by: fujimo on December 07, 2018, 05:06:33 PM
my only concern is that the uhmw may be a little soft, but heck, its easy to replace- and a little piece will go a long way.
in the old days they used lignum vitae, a wood from a tree indigenous to the Caribbean, but i think its now on the Cites list.
"cool blocks " are actually a phenolic with graphite in them.  and so many other alloys are used nowdays besides the phenolic.
if the uhmw works, and its handy- thats the best tool for the job.
in fact i may give some a try- nice thing about it, is that it kind of " self lubricates" so reduces friction, just like the cool blocks!
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 07, 2018, 06:28:34 PM
The UHMW wears faster than the graphite blocks. Never had a problem with melting, but I'm only sawing 1/8" slices from 2-4" stock. The plastic is convenient for me, I have a couple of 3' off-cuts to make blocks from. I like the idea of using dense wood, good use for those tiny pieces of exotic's that you can't throw away.
Title: Re: I'm going to need a bigger Bandsaw
Post by: BigJim on December 22, 2018, 09:40:25 AM
My laguna saws have ceramic guides. I'm generally running 1" blades, but when using wood slicers, I will run a 1/2" blade. I really like the ceramic  guides and have replaced the guides on my grizzlies with ceramic.

I am constantly switching companies ..or models of bandsaw blades because I'm never happy with the longevity or cut, but then I am a tough customer and very hard on them.

The absolutely best yield I get is with the wood slicer and as far as it goes, as long as I'm cutting dry and clean wood, they will last fairly long for me. I'm capable of getting 12 or more veneers out of a 1" thick block of ebony with a sharp wood slicer.

I bought a second laguna so I didn't have to change blades all the time.. or won't change them and then subsequently damage the blade. I find bamboo to dull the wood slicer quicker then ebony or ironwood.

I have bought several different carbide tipped blades and have found the best for me to be Lenox tri master 3's. I have cut up over 2000 bd feet of macassar ebony for Bear and tried all of the carbide models they have. I have only been happy with the tri-master. They cut clean and last long, but the kurf for cutting veneer is thick!

Now I am not done searching for the "best" blade and am a bit frustrated. Probably just need another saw or two!
I have tried USA blades... won't do that again. Have also tried starett. They were pretty good. Tried the lenox woodmaster CT.. won't waste that money again. Won't buy the Laguna blades anymore either.

So far, for carbide tipped, I have found the laguna tri master 3 to work the best for me and on non carbide, the wood slicer.
Not giving up on finding the "magic perfect indestructible" bandsaw blade.. So many guys out there looking for the magic bow, this is my version of that search.

On bandsaws... love my laguns's for resaw. My Grizzly's are good radius saws. Again, I hate changing blades so I don't, but I'm sure the laguna wood cut good radius if set with the corect blade.

BigJim
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 23, 2018, 07:27:18 PM
Got this in the mail. How'd they know I was on the sucker short list? Maybe their just messing with me
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 23, 2018, 09:12:55 PM
Well ya can't pass that up..

LOL
Title: Re: I'm going to need a bigger Bandsaw
Post by: BigJim on December 24, 2018, 12:15:43 AM
I have a friend with the 17" grizzly bandsaw. I've seen it run and thought it might be a good addition to my shop... but I don't know where I would put it.  :knothead:
Title: Re: I'm going to need a bigger Bandsaw
Post by: Roy from Pa on December 24, 2018, 07:52:30 AM
Add on, Jim.

 :biglaugh:
Title: Re: I'm going to need a bigger Bandsaw
Post by: Forwardhandle on December 24, 2018, 08:49:21 AM
I bought this saw about 15 yrs ago its been good to me ,I replaced the guides to carter roller guides when I first got it , I like the bigger saws work table being big and the big heavy wheels keep the power to the blade with all the inertia for resawing timber, I never really had a problem with the roller guides but Its not a dedicated resaw saw , but have sawed thousands of feet of veneerer & a lot of osage logs with it and no issues , its heavy enough to handle what I do but can still move it around the shop !  [ You are not allowed to view attachments ]  [ You are not allowed to view attachments ]  [ You are not allowed to view attachments ]
Title: Re: I'm going to need a bigger Bandsaw
Post by: Shredd on December 24, 2018, 11:23:14 AM
  Pretty Shweeet...  First thing I noticed was that heavy wheel...
Title: Re: I'm going to need a bigger Bandsaw
Post by: BigJim on December 24, 2018, 02:49:11 PM
That looks like a good one. Very similar to my Laguna Italian. Heavy and large cast wheels and a big motor. It makes a difference.
I was told by Carter that the bearing guides were superior to the ceramic for resaw… That might be, but not my experience. I love the ceramic guides on my Laguna saws.
BigJim
Title: Re: I'm going to need a bigger Bandsaw
Post by: Forwardhandle on December 24, 2018, 03:32:24 PM
I have never tried the ceramic guides but for resaw on wet wood I just open up the roller guides I have my blade set dead center of the wheel and the guides dont do much any way during resaw other then the thrust bearing , most times now a days for bow related work I just leave a 1/2 " blade on , I have a 1"
Lenox venerre blade that will cut paper thin veneerers works good with this saw !
I had a smaller 14" saw I got rid of that now I wish I had of keeped for smaller blades ! I can run any blade on the Agazzani but kind of a pain to change blades all the time !
Title: Re: I'm going to need a bigger Bandsaw
Post by: Flem on December 24, 2018, 04:33:30 PM
Damn, your setting the bar pretty high with that Agazzani! That's a beauty. That thing must have some serious hp to spin those wheels.
Title: Re: I'm going to need a bigger Bandsaw
Post by: Forwardhandle on December 24, 2018, 05:22:27 PM
It only has a 4 hp motor ,at the time I questioned the Agazzani dealer about it and he said that with the heavy wheels once in motion that they need very little HP to keep them turning he said it's the same saw the Smithsonian & some top notch furniture makers use ,I was skeptical but he was right when I shut it off the wheels will keep spinning for 4 minutes if I don't touch the brake, I have cut some big logs with it and it never bogs down it has been a great saw for me ,I bought it with the intention that I would never need another !
Title: Re: I'm going to need a bigger Bandsaw
Post by: wood carver 2 on December 24, 2018, 10:05:06 PM
I used to run an Italian bandsaw when I worked in a woodworking shop. A Centauro,if I remember correctly. I loved it. I would have long pieces of two inch pine with curves for window and door frames. I would hold them from one end and walk them through the saw so smoothly,it was like pushing the wood through water. There’s nothing like Italian machinery. Great engineering.
Dave.