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Main Boards => The Bowyer's Bench => Topic started by: EwokArcher on July 19, 2018, 07:47:44 PM

Title: Shop set up
Post by: EwokArcher on July 19, 2018, 07:47:44 PM
It's a hooot summer. And dusty in my little 12x16 shop. I usually leave the shop door open open the windows and leave a medium sized floor fan blowing air out of the big door to circulate air. I just leaf blow out dust frequently. And pretty much always wear a half face respirator. So I see a 2hp dust collector from harbor freight like 169$. I wonder if that dust collection could get me out of this hot mask. Or just invest the 200$ into a bigger fan and keep the mask on. Thanks for your input guys.
 Dont mind the mess just wrapping up some  projects :biglaugh:
Title: Re: Shop set up
Post by: Wolftrail on July 19, 2018, 07:52:04 PM
Looks good.  Dust is always a problem.  I would cut a 24" hole in the  wall and install an exhaust fan.
 Only thing I would do different is build a concrete slab level with the floor outside for sliding out the table saw and other power tools.
Title: Re: Shop set up
Post by: EwokArcher on July 19, 2018, 08:01:04 PM
This was my first building project when we moved in a few years ago. I learned basic concrete and roofing building this shop. Two professions I greatly respect and sure dont envy.
I like the exhaust fan idea I'll think it over. I guess they are shuttered and I'd have to frame out the hole I cut.. probably worth a google.
Title: Re: Shop set up
Post by: kennym on July 19, 2018, 08:29:07 PM
I don't know much about HVAC but if you put the fan to blow out the window with some sort of shroud to make it pull all shop air and pulled air in the big door, wouldn't it move more air? Just a thought...
Title: Re: Shop set up
Post by: EwokArcher on July 19, 2018, 08:37:48 PM
Kenny I think I will try that before I cut a hole in my wall!  :bigsmyl:
There is still winter time to consider. I have a little propane heater that can really knock the edge off of our already mild winters. But I've pretty much still had to leave the door open due to dust build up. Which also keeps me from being able to run heater. Maybe I should do the dust collection and try that fan window trick. How big of a difference do those things make compared to like a shop vac. Here is what I'm looking at.
Title: Re: Shop set up
Post by: kennym on July 19, 2018, 08:48:54 PM
My collector I moved to the back room of shop because it sounded like a jet in the workplace. 

It pulls all the dust from the big sander through 20 some feet of 4" pipe , I thought it would be the worst dustmaker. 

The tablesaw is actually the worst because I (gulp) don't have the plexi shield on the blade because it hinders vision on what you are doing. So it spits chips and dust out a lot.

The edge sander loses some off the side of table but dust collector still gets a lot of it too.
Title: Re: Shop set up
Post by: wood carver 2 on July 19, 2018, 09:22:50 PM
One weekend my Dad and I were sawing a bunch of white oak and after each board, we'd go outside and cough out the thick sawdust. Shortly after that, I bought a 1 1/2 hp. dust collector. Man, what a difference! Two hp for $169! I would jump on that deal! I even use mine to clean the shop. (on the rare occasion that I do clean)  :)
Dave.
Title: Re: Shop set up
Post by: pditto613 on July 19, 2018, 10:22:41 PM
I have the hf dust collector.   Never had an issue with.  Works well with belt and drum sander, joiner, planer and bandsaw.  Like Kenny i don’t have the guard on my table saw and it is the biggest produced of uncaptured dust.  It pulls the chips out of the joiner from 20 feet away. Plenty of power
Title: Re: Shop set up
Post by: Roy from Pa on July 19, 2018, 10:47:22 PM
Ya only have 2 lungs.


Get the big dust collector and buy a dust deputy along with it and you will cut your dust by 80%

https://www.oneida-air.com/inventoryD.asp?item_no=AXD000004A





Title: Re: Shop set up
Post by: EwokArcher on July 20, 2018, 07:27:59 AM
Pat I couldnt agree more on the only 2 lungs thing. I'm kind of paranoid. Unless I had dust down to minimal I'd probably still be wearing a mask. Just not worth it. Anything that you cant cough up the lungs assimilate and it becomes scar tissue.
Title: Re: Shop set up
Post by: Forwardhandle on July 20, 2018, 07:54:43 AM
I have a small shop/garage/junk room I made a shelf and mounted the dust collector on the wall & run a portable 4 '' hose to the equipment needed ,I kinda like the hum it relaxes me...lol  [ You are not allowed to view attachments ]
Title: Re: Shop set up
Post by: Eric Krewson on July 20, 2018, 09:41:27 AM
I have a 2hp Griz collector, it does a pretty good job of keeping the dust out of my shop. I have 4" lines going to every piece of equipment as well as my work bench. I still use a shop vac for the floor because there is still a bit of dust floating around from rasping, hand sanding and such.

You are wise to wear the respirator,  a large number of us old bow makers have developed an allergic reaction to several types of wood dust, in my case just about everything but pine.

My collector is big and powerful but sounds like a B-52 taking off when it is running. Consequently I have installed it in an adjacent room to my shop with a heavily insulated wall in between so I don't have to listen to it.

(https://i.imgur.com/CBzUTCI.jpg)
Title: Re: Shop set up
Post by: C. Johnson on July 20, 2018, 12:18:39 PM
I, too, have only a small shop.  It's a 20' X 20' detached heated garage.  However, I only have about 60% of it available as work space due to storage needs.  Also, I have the stand up freezer and spare refrigerator in there as I have no other place to put them.  This pic is the storage side where I have a 30" X 96" assembly table.
(http://i.imgur.com/MGQjxBK.jpg)
Title: Re: Shop set up
Post by: C. Johnson on July 20, 2018, 12:25:03 PM
To address the issue of dust, I highly recommend buying the biggest dust collector you can afford.  I run mine in conjunction with a cyclonic separator which I mounted on a wheeled cart so I can easily move it where ever I need it.  Actually, my shop is a constant game of musical power tools.  EVERYTHING that I can't easily lift, even my oven, is mounted on wheels. In summer, I will often move tools, particularly the tablesaw outside to work.  The dust collector can be wheeled outside too to make room.
(http://i.imgur.com/BEv3LpF.jpg)
Title: Re: Shop set up
Post by: C. Johnson on July 20, 2018, 12:26:34 PM
This last pic is of my main work area.
(http://i.imgur.com/CMU1c45.jpg)
Title: Re: Shop set up
Post by: Robertfishes on July 20, 2018, 01:23:18 PM
I have the 2hp HF dust collector  next to my 12x24 shop, it is in a small plastic building separate from my shop. I cut a hole thru my shop wall for the 4 inch plastic pipe. I also have a homemade 30 gallon trash can clycone between the shop and dust collector. The clycone catches 99% of the dust so it never reaches the actual dust collector. Keeping the collector outside the shop reduces the very fine airborne dust in the shop that can pass thru the bag filter. And noise is out side the shop too.
Title: Re: Shop set up
Post by: Wolftrail on July 20, 2018, 03:51:40 PM
I don't know much about HVAC but if you put the fan to blow out the window with some sort of shroud to make it pull all shop air and pulled air in the big door, wouldn't it move more air? Just a thought...
The window idea is perfect but limited to the window size.  Although that small shop should be adequate with a smaller window fan.
Title: Re: Shop set up
Post by: Roy from Pa on July 20, 2018, 03:58:37 PM
I keep my shop spotless..

 [ You are not allowed to view attachments ]

Title: Re: Shop set up
Post by: wood carver 2 on July 20, 2018, 04:50:54 PM
I keep my shop spotless..


After seeing this, I won't even post a picture of my shop. It looks like someone dumped a truckload of wood and machinery and sawdust into my garage and then shook the whole thing.  :)
Dave.
Title: Re: Shop set up
Post by: kennym on July 20, 2018, 07:34:56 PM
That ain't a bow shop, no way!!  You actually build any bows?  Or get them somewhere and just take pics in there? :laughing:

Just messin with yer mind, bro! :goldtooth:

Nice tidy shop! Wish mine looked like that some time...
Title: Re: Shop set up
Post by: Roy from Pa on July 20, 2018, 07:38:09 PM
Well I gotta fess up..

That was taken before the first bow was built.

 :wavey:
Title: Re: Shop set up
Post by: kennym on July 20, 2018, 08:26:17 PM
Hot dang , mine was clean once then too if ya count prebow times!!  :)
Title: Re: Shop set up
Post by: Bvas on July 20, 2018, 08:52:36 PM
I knew something was up cuz I didn’t see the wood stove or the pile of beer cans :biglaugh:
Title: Re: Shop set up
Post by: Roy from Pa on July 20, 2018, 09:11:52 PM
LOL
Title: Re: Shop set up
Post by: jess stuart on July 20, 2018, 10:19:13 PM
I like Roberfishes have a HF collector mounted in a separate room with 4" pipe to each machine.  Used to use it with a 1 micron filter but, it plugged up fairly quickly then suction was reduced.  I have a cyclone cleaner made from a trash can before the collector, the collector is vented to the outside.  It has a ton of suction now.  Those bags on the collectors are usually rated at 5 micron, which still allows a lot of the finer stuff to be blown through the bag and back into the shop.
Title: Re: Shop set up
Post by: Forwardhandle on July 21, 2018, 04:46:30 AM
That pic is before making bows it was where he played with  Barbie & Ken for hours ,I would bet there is still a tea party set in the cabinet on the back wall  :biglaugh:
Title: Re: Shop set up
Post by: Roy from Pa on July 21, 2018, 06:23:49 AM
Ah Ritchie..

LOL
Title: Re: Shop set up
Post by: Crooked Stic on July 21, 2018, 07:54:42 AM
Clean shop??  Clean all day then saw and get ready for a couple of bows need to clean again then repeat. :dunno:
Title: Re: Shop set up
Post by: Roy from Pa on July 21, 2018, 08:00:35 AM
I let the saw dust and crap wood build up till I can't stand it anymore.

Then I sweep up the heavy stuff with a broom, the kind of broom Kennym rides..   :laughing:

Then I open both windows and the door and start at one end with the air hose and blow all the dust out the door.

I get a natural air flow from the wind coming up the hill, it comes in the windows and out the door.

Looks like an orange tornado going out the door.

A dust mask is required when I do that.
Title: Re: Shop set up
Post by: monterey on July 21, 2018, 10:37:40 AM
I let the saw dust and crap wood build up till I can't stand it anymore.

Then I sweep up the heavy stuff with a broom, the kind of broom Kennym rides..   :laughing:

Then I open both windows and the door and start at one end with the air hose and blow all the dust out the door.

I get a natural air flow from the wind coming up the hill, it comes in the windows and out the door.

Looks like an orange tornado going out the door.

A dust mask is required when I do that.

Roy, can't believe you need any assistance from mother nature in the wind department. 👿

Ewok, depending on where you are in OK and the relative humidity, you might be able to to cool the shop with an evaporative cooler. 
Title: Re: Shop set up
Post by: EwokArcher on July 21, 2018, 12:58:54 PM
The table saw is also my biggest dust producer I cut all my lams plus I use it for cutting out arrow shelves so I removed the plastic guard dayone. I really don't mind any mess the leaf blower takes care of it pretty quick.  Just the air quality issue is my biggest concern.  I think I am gonna go with keeping on my respirator but pricing exhaust fans or big heavy duty shop fan. I don't mind fan noise but I can see how that jet noise could be too much. As evidenced by several of you excluding them from your work space which I don't have as an option. I'm in between projects so it's the perfect time to brainstorm.
Thanks for your input everyone.
Title: Re: Shop set up
Post by: C. Johnson on July 21, 2018, 08:54:55 PM
Clean shop??  Clean all day then saw and get ready for a couple of bows need to clean again then repeat. :dunno:

This is my procedure as well.  :biglaugh:
Title: Re: Shop set up
Post by: fujimo on July 25, 2018, 11:53:21 AM
there are a lot of really good dust collectors out there but this is the best one
http://www.clearvuecyclones.com/
many units are tested in a lab, to obtain their efficiency %, not real world, with longer lines and bends etc.
read up about  Bill Pentz  and his research, and his design.
http://billpentz.com/woodworking/cyclone/
Title: Re: Shop set up
Post by: kennym on July 25, 2018, 05:41:01 PM
""Then I sweep up the heavy stuff with a broom, the kind of broom Kennym rides..  ""


Yup my broom is turbocharged, but I don't have the gas to use it as much as Roy does his.... :laughing: :laughing:
Title: Re: Shop set up
Post by: Roy from Pa on July 25, 2018, 06:34:03 PM
LOL
Title: Re: Shop set up
Post by: Flem on July 26, 2018, 06:00:30 PM
Here is the funkiest dust collector you might ever see. Its a 2 stage, with a homemade impeller, made from a old stop sign. Mostly [ You are not allowed to view attachments ]  [ You are not allowed to view attachments ]  scrap and salvage. Looks like hell, but it really moves a lot of air. Anybody remember Lindsay's Publications? Great inspiration for building all kinds of crazy contraptions.
Title: Re: Shop set up
Post by: EwokArcher on July 26, 2018, 10:58:18 PM
Sir I am Inspired by that contraption. I have a pile of 1 hp motors lying around I got at a yard sale for 5$
Title: Re: Shop set up
Post by: Wolftrail on July 29, 2018, 01:34:59 PM
If I had a dedicated work shop I would do this.  I have an old Filter Queen Vacuum cleaner.  What ya do is connect a 20 gallon can to the vacuum to capture the finer particles. And use 2" PVC tubing strapped to the wall with T fittings connected with flex hoses for various power tools.
You can pick up a good used FQ for about $25.   A good motor will last at least 15 years, for making bows this is more than ample.
Title: Re: Shop set up
Post by: kennym on July 29, 2018, 05:37:39 PM
"And use 2" PVC tubing strapped to the wall with T fittings connected with flex hoses for various power tools. "

I tried necking my big collector down to " to try to catch more stuff on top of my table saw, it seemed to draw a lot less air.  Maybe the 4" pulls easier than 2" tube ??
Title: Re: Shop set up
Post by: Wolftrail on July 29, 2018, 07:24:22 PM
Reducing the diameter is probably not the way to go.  Less airflow.  I was using the Filter Queen as a demo, same as a small central vacuum system which will work, but not with 4" tubing.. 
Title: Re: Shop set up
Post by: fujimo on July 29, 2018, 07:46:25 PM
going down in diameter increases the friction, same as irrigation.
keep the pipes as big as you can, then have the constriction nozzle right at the end.

 i run 8" pvc for my main overhead trunking, with 6" drop lines- all going through 2x 45 degree bends- keep the bends wide!, and then they neck down to the machine size right at the machine, also use 6" gate valves.
 dont forget the static electricity wire !! that is grounded to the dust collector and each machine
Title: Re: Shop set up
Post by: Eric Krewson on July 30, 2018, 08:21:18 AM
If I am grinding bamboo on my belt sander I can stop up a 4" suction hose with fuzz. The fibers are like coarse cotton and hang up on the ground wire inside the pipe. I wouldn't attempt to run my equipment on a 2" hose.
Title: Re: Shop set up
Post by: fujimo on July 30, 2018, 09:09:41 AM
Eric, here's a trick the folk at ClearVue taught me.
 i also used to run one copper wire inside, and one spirally outside, and using pvc pipe they are critical, but a pain when everything hooks on them, all one needs is a spiral wire on the outside, and a small self-tapping screw every two feet or so, that is attached to the wire in the outside, and only just penetrates the wall through to the inside, to de-energize any static on the inside. i run the screw in, then back it out and grind the point nice and round, then run it back in.
i guess one could put as many as made a fella feel safe, but they told me one every 2' was more than enough. those wires would drive me crazy snagging everything, especially where they are on the inside of the curves and bends.