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Main Boards => The Bowyer's Bench => Topic started by: D.A. Davis on May 02, 2015, 02:06:00 PM

Title: What Happened?
Post by: D.A. Davis on May 02, 2015, 02:06:00 PM
Looking for some input here guys.  I've finally got my health problems under control, and got back out in the shop.  I've been building a 64" Hybrid longbow, and everything has been going great until today.  I had it on wall checking the poundage and tiller when I heard a couple ticks, and it let loose.  It doesn't look like the adhesive let loose. All the glue lines were pulled apart by pulling the wood apart.  I was using an Actionwood riser with 2 -parallels, 1 - taper, 2 - lams in the Green Mountain Camo, and 2 - clear glass.  Can anybody give me any input on what happened?  Here's some pics.

  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0302_zpsrwqdmc6l.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0302_zpsrwqdmc6l.jpg.html)


  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0301_zpssqmlvt8c.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0301_zpssqmlvt8c.jpg.html)


  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0300_zps39xf2ac5.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0300_zps39xf2ac5.jpg.html)


  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0299_zpsy31vp4jf.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0299_zpsy31vp4jf.jpg.html)
Title: Re: What Happened?
Post by: kennym on May 02, 2015, 02:16:00 PM
DA , from here it looks like the fades needed to be thinner. Can't tell for sure, but I make mine .065" thick at 1 inch from tip of riser and about .140" at 2", then a nice sweep on up.
Title: Re: What Happened?
Post by: Troy D. Breeding on May 02, 2015, 02:25:00 PM
What Kenny said was my first thought, then I noticed that it looks like you didn't roll the edges of the glass enough as well.

Combine those two things together and disaster is headed your way.
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 02:26:00 PM
I was afraid that might be it, Kenny.  Well, I've got the materials for one more bow, so I guess I'll start over.  Here's a pic of how I have things on the wall.  This picture was taken yesterday when I exercised the limbs, and identified the lower limb.


  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0285_zpsdearx4rl.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0285_zpsdearx4rl.jpg.html)
Title: Re: What Happened?
Post by: Al Dean on May 02, 2015, 02:34:00 PM
Looks like a flawed design to me from the draw picture.  All the stress or bend is at the fades.  Outer 3/4 of limb has very little flex.
Title: Re: What Happened?
Post by: kennym on May 02, 2015, 02:39:00 PM
Like Al says, the fades are working real hard in that drawn pic. More taper per inch would help there. What taper are you running?
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 02:43:00 PM
Al, this was done before I began shaping the riser, and limbs.  The limbs had been been narrowed to approximately 3/8" at the tips running in from the fades.  I had more flex in the limbs on the outer 3/4 when the bow let loose. I'm sure that what you're saying is a valid point that I need to address.  I appreciate your input.  I'll go back and try it again.
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 02:46:00 PM
Kenny, the taper was .002. I'll just try it again, and pay more attention to the fades and limb taper.
Title: Re: What Happened?
Post by: Robertfishes on May 02, 2015, 02:48:00 PM
Looking at your pictures on small screen cell phone. I am no expert but It looks like your putting a lot of stress on the fade area..You could  add a power lam that extends 3 inch's past each fade along with a longer thinner riser fade. Not really a powerlam but I use a 040 parallel and make it 6" longer than my riser, then taper the last inch of each end..  What is your total taper?
Title: Re: What Happened?
Post by: Robertfishes on May 02, 2015, 02:58:00 PM
Wow..I'm a slow Typer..and I had a phone call before I hit send..
Title: Re: What Happened?
Post by: Robertfishes on May 02, 2015, 03:00:00 PM
Wow..I'm a slow Typer..
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 03:54:00 PM
Robertfishes, my total taper was .088; .352 at the tip of the fade and .264 at the string grooves.
Title: Re: What Happened?
Post by: Robertfishes on May 02, 2015, 04:15:00 PM
Im sure the next one will go better. I now see your taper is 002/inch. Kenny has done alot of proto typing.. He is "the man"
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 04:58:00 PM
Can someone point me the right direction to view some posts on power lams?  I might have to give it a try with the next one.
Title: Re: What Happened?
Post by: kennym on May 02, 2015, 05:21:00 PM
Here ya go buddy!

 http://tradgang.com/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=125;t=011391#000000

 http://tradgang.com/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=125;t=007528#000000

 http://tradgang.com/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=125;t=002968#000000

 http://tradgang.com/cgi-bin/ultimatebb.cgi?ubb=get_topic;f=125;t=008109#000000
Title: Re: What Happened?
Post by: Bowjunkie on May 02, 2015, 06:47:00 PM
You dont need a power lam. Create a more gradual fadeout with the riser and put more taper in your limbs and you'll be ok. Oh, and I shape the bow and riser almost completely before I draw it.
Title: Re: What Happened?
Post by: D.A. Davis on May 02, 2015, 07:13:00 PM
Thanks, Bowjunkie.  That's what I need to do.
Title: Re: What Happened?
Post by: Robertfishes on May 02, 2015, 09:29:00 PM
I agree with Bowjunkie, you dont need a powerlam if you make long thin fades..
Title: Re: What Happened?
Post by: jsweka on May 03, 2015, 12:16:00 AM
All good advice here.

Another tip - change your riser design to have some deflex in it as well since this is a deflex/reflex bow.

There's simply way too much bend right at then ends of the fades.
Title: Re: What Happened?
Post by: D.A. Davis on May 03, 2015, 01:25:00 PM
So, you guys are saying that I need to lengthen the thin part of my fades.  Looking at the picture below, I need to extend the end of my fade about 2", or so, and maintain a gradual increase, not to exceed .060, or so, for that 2".  Then, ramping up to the riser handle as gradual as possible.

  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0251_zpsnmh2gwtc.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0251_zpsnmh2gwtc.jpg.html)


And, adding more deflex to the riser design would require building a new bow form, correct?  Here's a picture of my current bow form setup.

  (http://i11.photobucket.com/albums/a178/bayman1975/IMG_0231_zpse52detbr.jpg) (http://s11.photobucket.com/user/bayman1975/media/IMG_0231_zpse52detbr.jpg.html)


Thanks for the help guys.
Title: Re: What Happened?
Post by: kennym on May 03, 2015, 03:39:00 PM
Is that the Bingham hybrid?

A longer riser with thinner fades would work as would just thinning the fades you have there. They have to bend a little so you don't have a hinge and a breaking point.

the fades for me need to be 1/16" at 1 " from end of riser and a fuzz over 1/8" at 2" from end. Anymore I mark 1 and 2 inches from ends on both sides of riser and measure with the dial calipers. .065" at 1" and .140" at 2" from the ends.

Sent you an email too..
Title: Re: What Happened?
Post by: D.A. Davis on May 03, 2015, 03:43:00 PM
Yes, Kenny.  I purchased the pattern for the form from Binghams.  The riser block I use is 18".
Title: Re: What Happened?
Post by: D.A. Davis on May 03, 2015, 03:44:00 PM
Oh, and the bow pattern came from Binghams, as well.
Title: Re: What Happened?
Post by: kennym on May 03, 2015, 03:51:00 PM
They almost always use .002" PI in their limbs , I'm more of a .003" PI guy...   :)
Title: Re: What Happened?
Post by: D.A. Davis on May 03, 2015, 04:36:00 PM
So Kenny, if I wanted to add deflex to my riser/fades, I could take my existing form, and remove material from the area where the riser is pressed into the form.  This, of course, would have to be done carefully, and evenly, across the span of the riser/fades and flow it out toward the limbs some.  I would also have to add material to the top half of the form to ensure even pressure across the span of the bow.
Title: Re: What Happened?
Post by: kennym on May 03, 2015, 05:14:00 PM
Yep , just maintain the space for air hose and riser...

Did the email work I sent? That may help...
Title: Re: What Happened?
Post by: bamboo on May 03, 2015, 05:23:00 PM
Quote
Originally posted by kennym:
They almost always use .002" PI in their limbs , I'm more of a .003" PI guy...    :)  
^^^^this in addition to finer /less abrupt fade should resolve the issue
---the .003 taper will make it bend further out on the limb [spreading the loads]--think of an abrupt fade as a fulcrum that pryed your glass off tour riser
---you'll get it this time!!good luck!
Title: Re: What Happened?
Post by: kennym on May 03, 2015, 05:27:00 PM
Yeah, I would be tempted if I were you to build a black glass one without changing the form and like Mike says thin the fades and go with .003 total taper. Changing taper will lighten the bow a little going from .002 to .003 but I don't know how much...
Title: Re: What Happened?
Post by: D.A. Davis on May 03, 2015, 06:01:00 PM
Yes, I got the email, Kenny.  I had to move it out of my junk folder.  But, it's good now.

That's some good information, Kenny.  Thanks.  That'll help me a lot.
Title: Re: What Happened?
Post by: David Flanrey on May 04, 2015, 09:42:00 PM
D.A., If you want to try a .003 taper with a power lam built into your stack "superlam".  I can grind you one out if you want some maple.  That would help the bend move out a little past the fades.  In my opinion.

I am in Paragould.  Send me a pm if you want to give it a try.
Title: Re: What Happened?
Post by: D.A. Davis on May 04, 2015, 09:58:00 PM
Thanks David.  I sent you a PM.