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Main Boards => PowWow => Topic started by: insttech1 on January 21, 2008, 02:10:00 PM

Title: Why do we use so many laminations in glass bows?
Post by: insttech1 on January 21, 2008, 02:10:00 PM
This question is for longbows and recurves, but if separate answers apply, I'm all ears...

Apart from the aesthetics of veneers, why do we use 3, 4, 5, and sometimes even 6 or 7 lam's in a glass bow configuration?

If a butt thickness needs to be .240", for example, why are we using 4 lam's of .060, and not two lams of .120"?

I know that the configuration and layup of parallel-vs-tapers has a huge impact on shooting performance, but some bowyers are going taper, parallel, and then reverse taper in the same limb layup.  Then, at least mathematically, they're so close to back to parallel that it can't even be determined with a micrometer what is supposed to be where without looking at the glue lines.

When I spoke to Elmont Bingham personally regarding the tapers and formula for a bow I was making, I asked about which way to layup the limb, as far as taper on the back or the belly, and the response was "it just doesn't matter".

I hate to say it, but in extroardinarily simple terms, if a limb need to be .240 at the butt, and tapered at the tip, what is the true benefit of 4 lams in that setup, and not one properly-shaped lam for 1/3 the price?

What about kids bows?  How 'bout just using a .125" lam for 56" kids longbows, instead of doubling or triping the price by buying at least two, and sometimes three lams just to hit 20 or 25 lbs?

Just food for thought!
Thanks!
Marc
Title: Re: Why do we use so many laminations in glass bows?
Post by: RAU on January 21, 2008, 03:11:00 PM
ive wondered the same. I hope someone speaks up. I really believe alot of the formulas out there are written to sell us 3 to 6 pairs of lams per bow. That comes out to a substatntial chunk of change for someone like myself who would like to build a bunch of bows and really learn the craft. Especially when you are considering buying glass, glue, riser blocks,phenolic,finnish etc. etc.  Maybe im totally wrong, and seversal pairs as oposed to 2 pair really is beneficial. I just cant see how, but as i stated above, im still learning. I cant deny the fact that several contrasting lams in a bow sure does look nice tho.
Title: Re: Why do we use so many laminations in glass bows?
Post by: vermonster13 on January 21, 2008, 03:16:00 PM
Seems in some cases multiple lams would strengthen the limb when bent as opposed to one lam being bent. Less likely to break. A tri-lam all natural bow seems a lot tougher than a selfbow.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Jeff Strubberg on January 21, 2008, 03:41:00 PM
Two reasons.  One, the glue line is stronger than the wood.  More glue lines = more strength without more material.

Two, it would be all but impossible to get a .250 lamination to conform to a highly curved bow form without the use of steam or serious heat.  Multiple thin laminations bend very easily because then can slide past each other before the glue cures.
Title: Re: Why do we use so many laminations in glass bows?
Post by: shaft slinger on January 21, 2008, 04:19:00 PM
Jeff's got a point there,BUT some of the best bows ever built had just one lam. the groves bows come to mind and there are others too  :archer:
Title: Re: Why do we use so many laminations in glass bows?
Post by: ONE SHOT on January 21, 2008, 04:19:00 PM
Multiple wood laminations are more homogenious, stronger, have less chance of taking a set when left strung than lets say a single thick .250" piece of Action Bamboo or any other piece of wood, add the "F" glass on the Back and Belly, and you more than likely wouldn't even be able to come too your full draw length.

The Bow would have a sub-par cast to the arrow. The multiple wood laminations along with the "F" Glass give the limbs the snappyness that is required to store the ENERGY in the limbs.

Same principle applies to a piece of laminated plywood versus a single board, the Plywood is much stronger than the board, this is also TRUE in limb stack-ups.

Remmeber the old saying about an all wood Bow is eight tenths broken before it is ever shot. (Some food for Thought)....ONE SHOT...  :)    :)    :D
Title: Re: Why do we use so many laminations in glass bows?
Post by: traditional beagle on January 21, 2008, 04:50:00 PM
I use 2 lams and 2 strips of glass. Don't see a bit of difference in performance. I don't buy the glue line theory. But some will not agree with me. I don't think a 3/4" piece of plywood is as strong as a 3/4" piece of locust or oak or hickory. Maybe pine. I like to argue. :>)
Title: Re: Why do we use so many laminations in glass bows?
Post by: Jason Jelinek on January 21, 2008, 04:50:00 PM
With many laminations you can get the limbs to fit the form with less pressure (less stress in the glue lines too).

Also if I want a limb that is .350 thick at the butt with .008"/" taper and you want a limb that is .350 with .006"/" taper, 2 separate custom limb pairs need to be made.  I can also build those limbs by 4 .002"/" lams of the necessary butt thicknesses to get the 0.35 needed, and you can buy 2 .002"/" lams and 2 .001"/" lams.

Basically its easier to create many different options and let the bowyer pick the lamination combinations to get the limb they want instead of custom making a single lamination for each bow.

Jason
Title: Re: Why do we use so many laminations in glass bows?
Post by: Jeff Strubberg on January 21, 2008, 05:08:00 PM
QuoteI don't buy the glue line theory.
Buy it or not, it's simple science.  Try peeling apart a laminated limb, let us know which gives first.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Orion on January 21, 2008, 05:08:00 PM
Bamboo varies in density from the inside to the outside of the stalk, becoming stronger, more durable and snappier toward the outside.  Thus, more thinner laminations cut from near the outside of the stalk will yield more performance than the same thickness of fewer but thicker laminations.  Hope that makes sense.  This only applies to bamboo though, not wood laminations.  And even with bamboo, the difference isn't usually very much unless just one or two very thick laminations are used.
Title: Re: Why do we use so many laminations in glass bows?
Post by: TNstickn on January 21, 2008, 05:34:00 PM
More layers equals more stiffness. Not sure how that equates with strength. Think about form building and lvls vs plywood vs a 2x12. more rigid, no warp, more layers.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Shaun on January 21, 2008, 05:59:00 PM
Many older factory bows seem to have two .002 tapers and one parallel in the middle. The draw weight could be varied by changing the thickness of the parallel without any other changes.

Layers make a more homogenous product with more stable and predictable properties. Wood is a non uniform material and layering helps even out diferences. Hard maple is one of the more homogenous woods and I believe that is one of the reasons it was often used in mass produced bows. Action wood (maple) and action boo are multi layered for stablity and uniformity and are usually cut across the laminations producing something that looks like quarter sawn wood which is more stable than flat sawn wood.

The argument for thin layers makes some sense for bamboo as mentioned above because of the density of "power fibers" falls off from the skin towards the pithy center.

On a related note, anyone know why Mr Bingham specs gluing a reversed lam onto his recurve forms? Why not just cut the form to the shape the lams fill it out to?
Title: Re: Why do we use so many laminations in glass bows?
Post by: kennym on January 21, 2008, 06:09:00 PM
"On a related note, anyone know why Mr Bingham specs gluing a reversed lam onto his recurve forms? Why not just cut the form to the shape the lams fill it out to? "

I've wondered that too Shaun. In fact,I just cut the form to shape anymore...

I do have a test bow I built last year with 2 wood lams and 2 glass. 64" -52# @ 28"  Pretty fast too. Don't know how it'll hold up for the long haul,but so far so good.
Title: Re: Why do we use so many laminations in glass bows?
Post by: insttech1 on January 21, 2008, 06:32:00 PM
Good points all.

I like the part about the lams sliding during the glue-up process; very good point for recurves or serious r/d bows.  Maybe not so much for d-shaped longbows, but then again, those Hills have tons of lams in them.

As far as the wood variances, again good point.  So I guess I would lean toward using fewer lams if using a semi or synthetic material...i.e. actionboo or actionwood, or carbon/foam/glass.

As for the glue lines, yeah they're stronger, but usually heavier than the surrounding wood, so isn't the weight also a performance decreaser?

As for Binghams forms--the lam is supposed to lay over the form, and "cure" any very minor screwups that you had when you cut it out, therefore not making any "strange" contours in your limbs after they are cured.  I did not know that he spec'd it to actually be tapered...

I'm having a string made for a 56" kid's d-shaped longbow that I made form one lam of 1/8" bubinga and .040 glass.  That should be a total thickness of .205", and should give me about 18lbs at 20", or thereabouts.  At least for the kids bows, I have yet to see a lot of reason to throw in any more than two lams...plus the f/g of course.

As far as tri-lams being stronger, well yes, they should be, but I'm talking pure glass bows here, and I would think that the glass would also allow us to use fewer, rather than more, lams to achieve the same goals.

Thanks for the points so far!
Marc
Title: Re: Why do we use so many laminations in glass bows?
Post by: BAK on January 21, 2008, 07:24:00 PM
I'm reading a whole lot of armchair theory.  How many of the "experts" have ever shot a Groves bow?  One of the smoothest shooting bows ever made and it had one tapered lamination.  When asked why Mr. Grove was quick to point out that the fewer glue joints he had the less potential he had for failures.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Dan Bonner on January 21, 2008, 08:03:00 PM
I have begun to build bows with fewer lams. I use bamboo flooring (actionboo) and have devised a simple, cheap, yet very acurate way to grind paralell lams. I grind core wood for each bow and it is usually over .100 thick and one peice. Have not noted any problems and performance has increased.

I agree that more lams makes a bow easier to get in a form. I dont buy the limb set theory though. Glass or carbon fixes that situation. If you are using natural woods vs. actionwood the homogeneity argument has merrit.

At $20 A pair I know why Bingham specs several sets of lams. I personally prefer less lams and less gluing.

DB
Title: Re: Why do we use so many laminations in glass bows?
Post by: snapper1d on January 21, 2008, 08:11:00 PM
I think One Shot and Jason kind of nailed it.I have seen bows with to thick lams in each limb come apart.The thin lams will have more glue lines and will have less chance of a come apart.The ones I have seen come apart split right down the center of the wood lam.On thin lams there is not much room for that to happen.Also I sure do like the thin ones because they sure are easier to fit into the form and glue up.
Title: Re: Why do we use so many laminations in glass bows?
Post by: SOS on January 21, 2008, 08:11:00 PM
On my first longbow I used .050 glass back and belly,  and two action wood, one tapered .120 lam and the other the thickest parallel lam - shoots smooth and pretty fast.  I can see multiple lams evening out inconsistencies.  Not necessarily a need for actionwood or action boo.  Other thoughts?
Title: Re: Why do we use so many laminations in glass bows?
Post by: vermonster13 on January 21, 2008, 08:49:00 PM
BAK I was thinking longbows when he spoke multiple lams. The width of the old Groves Recurve limbs and the thickness of the glass make those a whole different ballpark. Foam cores change a lot of things on new bows also. You don't have to worry about shearing. Heck flatbows had such wide limbs to make up for the qualities of the woods used by many of the native tribes who hunted with such bows.
Title: Re: Why do we use so many laminations in glass bows?
Post by: sidebuster on January 21, 2008, 09:22:00 PM
Marc, the only true way to find out is for you to try making one with as little laminations as possible then see what happens as compared to one made with many laminations.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Cupcake on January 21, 2008, 10:19:00 PM
OK I have to add my two cents.

I have not made a bow yet but am studying and buying tools. (you should see my new Jet drum sander - shaa-wing).

Going back to my engineering school basics, the bow limb is a spring.  The lams between the fiberglass are there to get the desired moment of inertia.  The fiberglass is much stiffer than the wood core and determines most of the springs properties (from the moment of inertia).  Carbon is four times stiffer than fiberglass.  Ideally, the lams spacing the fiberglass should have no mass to slow down the recovery - that is why foam cores are used.

I am in the fewer lamination camp but could change my mind based on my soon to start experiences.

I hope to conduct a lot of these experiments.
Kevin
Title: Re: Why do we use so many laminations in glass bows?
Post by: lostshot on January 21, 2008, 10:52:00 PM
In some bows I see today, they use a very thin paralell veneer on the back and belly of the bow,just under the clear glass. This wood while it may be very nice to look at gives little to the bows consitancy or performance. The inner core is Action wood or maple, red elm , some 'stand alone wood'. I just think alot of bows are like fish'n lures. Made to catch the fishermen.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Orion on January 21, 2008, 11:33:00 PM
Regarding Binghams advice to put a reverse lamination in the bow form before glue up.  Might it be to compensate for the small amount of springback one gets when taking the glued up bow out of the form?

Re single laminations.  Jack Harrison in his book says that one thick lamination of bamboo actionwood was 10% faster than three laminations of the same material making the same thickness.
Title: Re: Why do we use so many laminations in glass bows?
Post by: insttech1 on January 21, 2008, 11:46:00 PM
Hmmm....some good responses, yet some confusion persists.

Case in point--people were assuming that I meant strictly recurves, and therefore, I could possibly get away with using fewer lams.

That confuses me, because longbow limbs "travel" a shorter distance during the draw stroke, and don't "unfold" at the ends, like the recurve does.  

It would seems to make more since that the longbow limbs would suffer from less shearing force than the recurve limbs, and could, therefore, be a better recipient for a "fewer lam" recipe.

And yes, I know--go make a half dozen experimental bows and find out for myself...but unless someone coughs up about $1200 in materials, I'll see what responses come up here first...

Don't get me wrong--I LOVE the beauty of a nice 'curve or longbow with exotic veneers, and the master bowyers know their stuff...I just would like to know how it came about that more lams are absolutely required, as I would think they want to shave their costs for materials as well.

To me, the more lams you have, the more chances you have for epoxy/natural-wood oil contamination and therefore quality issues.

And I can also be a cheap schmuck at times, and if I can order $90 in lams instead of $140 and still get a reliable bow with 90+% shooting qualities of the more expensive alternative...well guess what...that $50 is going somewhere else, or to upgrade to veneers, etc....

Take Care,
Marc
Title: Re: Why do we use so many laminations in glass bows?
Post by: insttech1 on January 21, 2008, 11:50:00 PM
Orion,
Thanks for the Jack Harrison tip.  Any other tidbits like that in the book?  Was that comment pertaining to his longbows?

10% is an absolutely HUGE gain in speed, and is the difference between guys/gals paying $700 for a nice longbow, or $1200 for an ACS.

Thanks,
M
Title: Re: Why do we use so many laminations in glass bows?
Post by: Orion on January 22, 2008, 09:48:00 AM
insttech, yes, he did make that comment based on testing with bows he built.  Keep in mind that actionboo or laminated bamboo already contains a lot of laminations for consistency across the limbs.  I believe he did adopt the single thick actionboo lamination as the core for the bows he builds.

I think laminating three or four pieces of actionboo together is over doing it.  Then you have a lot of glue joints going in two directions, 90 degrees from each other.  Makes for a very stable limb I suppose, but I think all the glue joints take away from the springiness and thus performance of the bow.

For the same reason, I think more than 4 laminations of any wood or bamboo is also overdoing it.  Just too many glue joints to detract from the bow's performance.  The joints do stiffen the bow, but I'd rather have the draw weight come from the wood and glass themselves, not the joints between them.  In the end, it probably doesn't make a lot of difference though.

If you go back a few years, to the 40s and 50s, most recurves contained two wood laminations plus glass, and most longbows contained two or three plus glass.  In part, that was due to lower draw weights.  Many, but certainly not all,argue that today's designs are faster, but it's difficult to determine if it's because of more laminations or just improved materials and design, or maybe all of them.
Title: Re: Why do we use so many laminations in glass bows?
Post by: Jeff Strubberg on January 22, 2008, 10:24:00 AM
QuoteRe single laminations. Jack Harrison in his book says that one thick lamination of bamboo actionwood was 10% faster than three laminations of the same material making the same thickness.
No offense intended, but Jack came up with somne other very odd ideas that directly counterdict empirical testing, too.
Title: Re: Why do we use so many laminations in glass bows?
Post by: James Wrenn on January 22, 2008, 10:28:00 AM
It would depend on the bow design.A straght longbow with a glued on handle would not show much difference if there were two lams in it or 6.As the limbs bend more when you are putting them in a form you will see some differance with more lams.Thinner lams bend around things easier and 3 or more thin lams will hold it shape more than a couple of thick ones.If it holds the shape better there is more resistance and they store more energy.They are also under less stress than a thick lam in areas like fadeouts or curves in a recurve limb.Another reson is multiple lams can be put in cross grained from eack other and will not be as prone to twisting because of the iregularities in the wood.Even lams that are not perfect or have twist can be used to calce out each other.Both ways will build a bow but if glued up right the one with muliple lams will give you a more stabile limb in most cases in a curved limb design.For me personally 3 lams in bows of 45-50lb range is plenty unless I am really making a curvy one.If the bow is to be heavier I usually go with 4 if I can.The bottom line is both ways work and if it is a good design you will have a good bow either way.I do think however that sometimes more can be better in some designs so I think about that before I start glueing.  :)  jmo
Title: Re: Why do we use so many laminations in glass bows?
Post by: Orion on January 22, 2008, 10:57:00 AM
Don't want to get side tracked, but good observation Jeff.  Among other things, I never understood why he is so sold on a continuous loop string as opposed to a flemish string.  Once shot in, there's no more stretch in one than the other, and the flemish provides twice as many strands around the nock, which is where they're most needed.  Of course, the high tech string material of today makes that a less important consideration.